Surface wear in a custom manufactured temporomandibular joint prosthesis.

The wear of a novel temporomandibular joint (TMJ) prosthesis was evaluated in an animal model. The prosthesis consisted of an additively manufactured titanium alloy (Ti6 Al4 V) mandibular condyle and glenoid fossa created through selective laser melting, with a machined vitamin E-enriched ultra-high molecular weight polyethylene (UHMWPE) surface attached to the fossa. Thirteen TMJ prosthesis were implanted in sheep, six of which had condylar heads coated with HadSat® diamond-like carbon (H-DLC). Euthanasia took place after 288 days, equaling 22 years of human mastication. Linear and volumetric wear analysis of the fossa was performed by optical scanning. The condylar head surfaces were assessed by scanning electron and confocal laser microscopy. The average linear UHMWPE wear, when combined with the coated condyle, was 0.67 ± 0.28 mm (range: 0.34-1.15 mm), not significantly differing (p = .3765, t-test) from the non-coated combination average (0.88 ± 0.41 mm; range: 0.28-1.48 mm). The respective mean volumetric wear volumes were 25.29 ± 11.43 mm3 and 45.85 ± 22.01 mm3 , not significantly differing (p = .1448, t-test). Analysis of the coated condylar surface produced a mean Ra of 0.12 ± 0.04 µm and Sa of 0.69 ± 0.07 µm. The non-coated condylar surface measured a mean Ra of 0.28 ± 0.17 µm and Sa of 2.40 ± 2.08 µm. Both Sa (p = .0083, Mann-Whitney U test) and Ra (p = .0182, Mann-Whitney U test), differed significantly. The prosthesis exhibits acceptable wear resistance and addition of the H-DLC-coating significantly improved long-term condylar surface smoothness.

Description and validation of a circular padding method for linear roughness measurements of short data lengths.

Surface topography measurements are vital in industrial quality control. Linear roughness measurements are among the most preferred methods, being quick to perform and easy to interpret. The ISO 16610 standard series prescribes filters that can be used for most cases, but has limitations for restricted measurement lengths. This is because the standard filter type is a Gaussian filter, which like most instances of kernel convolution filters has no output near the edges of the profile, effectively shortening the length of the filtered output profile as compared to the input. In some cases, this leads to a lack of representative data after filtration. Especially in fields such as Additive Manufacturing (AM) this becomes a problem, due to the high "roughness to measurable data length"-ratio that characterizes complex AM parts. This paper describes a method that allows to overcome this limitation:•A method for circular padding of short measured tracks is described and validated.•A flexible profile data post-processing tool was developed in MATLAB to grant users more control over the data analysis. Results obtained from roughness profiles long enough for normal ISO procedures are shown to not change significantly when circularly padded. When only a shorter section of the data is available, where the standard protocol would not be able to compute a filtered profile and related parameters anymore, the circular padding method is shown to lead to results that are in good agreement with the ISO standard procedures.