Desalination feasibility study of an industrial NaCl stream by bipolar membrane electrodialysis.

The industrial implementation of alternative technologies in the processing of saline effluent streams is a topic of growing importance. In this technical feasibility study, the desalination of an industrial saline stream containing about 75 g L(-1) NaCl contaminated with some organic matter using bipolar membrane electrodialysis (EDBM) was investigated on lab-scale. Bipolar membranes of two different manufacturers (PCA - PolymerChemie Altmeier GmbH and FuMA-Tech GmbH) were tested and compared in terms of electrical resistance, current efficiency and purity of the produced acid and base stream. In both cases, almost complete desalination (>99%) was achieved and simultaneously HCl and NaOH were produced with a concentration between 1.5 and 2 M with a relatively good purity. The Fumasep bipolar membranes scored slightly better for electrical resistance and current efficiency. On the other hand, slightly higher current densities were achieved with PCA bipolar membranes. Simultaneously, some information was obtained on the transport behavior of the organic matter present in the saline stream. It was observed that a transport competition occurred between the organic matter and the accompanying chlorides. From this lab-scale study it was concluded that EDBM is a promising and attractive technology in the area of saline effluent reclamation and reuse.

Surfactant fouling of nanofiltration membranes: measurements and mechanisms.

Fouling of nanofiltration membranes is studied during filtration of aqueous surfactant solutions under different conditions. To this purpose, four typical nanofiltration membranes (Desal51HL, NF270, NTR7450 and NFPES10) and three typical surfactants (nonionic neodol, anionic SDBS and cationic cetrimide) are selected. Fouling is studied as a function of the surfactant concentration, with and without addition of an electrolyte (NaCl), at different pH and when filtering a mixture of surfactants. Adsorption experiments and hydrophobicity measurements (to study the orientation of the surfactants on the membrane surface) are also performed under the different conditions. The least membrane fouling is found for the anionic surfactant SDBS, while for the cationic surfactant cetrimide very low relative fluxes are observed. Neodol shows an intermediate degree of fouling. Both hydrophobic and electrostatic interactions (in the case of ionic surfactants) between the membrane surface and the surfactant explain the degree of adsorption and hence fouling, as membrane fouling is correlated with the amount of adsorbed surfactant. The difference between cetrimide and SDBS becomes especially visible when changing the pH: increasing the pH leads not only to an opposite orientation of the adsorbed surfactants, but also to an opposite trend in adsorbed amount and membrane fouling. This study permits selection of an optimal nanofiltration membrane to recycle wastewater containing surfactants in the carwash industry. The optimal choice would be a hydrophilic membrane with a low molecular weight cut-off and a small negative surface charge at neutral pH. Cationic surfactants in the wastewater should also be avoided as much as possible.

Physico-chemical characterization of nanofiltration membranes.

This study presents a methodology for an in-depth characterization of six representative commercial nanofiltration membranes. Laboratory-made polyethersulfone membranes are included for reference. Besides the physical characterization [molecular weight cut-off (MWCO), surface charge, roughness and hydrophobicity], the membranes are also studied for their chemical composition [attenuated total reflectance Fourier spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS)] and porosity [positron annihilation spectroscopy (PAS)]. The chemical characterization indicates that all membranes are composed of at least two different layers. The presence of an additional third layer is proved and studied for membranes with a polyamide top layer. PAS experiments, in combination with FIB (focused ion beam) images, show that these membranes also have a thinner and a less porous skin layer (upper part of the top layer). In the skin layer, two different pore sizes are observed for all commercial membranes: a pore size of 1.25-1.55 angstroms as well as a pore size of 3.20-3.95 angstroms (both depending on the membrane type). Thus, the pore size distribution in nanofiltration membranes is bimodal, in contrast to the generally accepted log-normal distribution. Although the pore sizes are rather similar for all commercial membranes, their pore volume fraction and hence their porosity differ significantly.

Characteristics and performance of a "universal" membrane suitable for gas separation, pervaporation, and nanofiltration applications.

The large diversity of membrane separation processes results in a different optimization of membrane materials and structures for each process. In this article, the extent to which a single membrane type can be used in gas separation, pervaporation, and nanofiltration has been investigated. Interpretation of transport and separation properties has led to the conclusion that the membrane SolSep 3360 is a multifunctional membrane fulfilling all requirements for the three separation processes. This can be achieved by keeping a good balance between the thickness of the top layer, sterical hindrance during transport, and the effect of hydrophobicity/hydrophilicity.

Modeling of the adsorption of organic compounds on polymeric nanofiltration membranes in solutions containing two compounds.

The adsorption of organic compounds in aqueous solution on polymeric nanofiltration membranes is studied; this process is one of the most important fouling mechanisms influencing the flux and retention behavior of nanofiltration membranes. It is shown that the adsorption of dissolved organic compounds on polymeric nanofiltration membranes is comparable to that on activated carbon. Freundlich and Langmuir isotherms are used to describe the relation between the adsorbed mass on the membrane and the equilibrium concentration of the organic compound in a single-compound solution. Based on these results, three models for the adsorption of solutions containing several compounds [i.e., the simple competitive adsorption model (SCAM), the model of Jain-Snoeyinck, and the model of Butler-Ockrent] were used to predict the adsorption behavior of an organic compound in an aqueous solution containing two compounds. The results of the three models were compared to experimental observations. It is shown that the SCAM allows a good prediction of the adsorption behavior.