Diffusion behaviour of additives in polypropylene in correlation with polymer properties.

The migration behaviour of polymer additives in 17 polypropylene (PP) samples is described. These samples cover the major types of PP used in food packaging. The diffusion coefficients of additives with relatively small molecular masses, M(r) = 136 (limonene), as well as the migration of typical antioxidants used in PP up to M(r) = 1178 (IRGANOX 1010), were measured at different temperatures. In addition, the diffusion data and percentages of xylene-soluble fractions were correlated. This enables a prediction of the migration behaviour of a PP sample by testing its 'isotactic index' with xylene. The results clearly indicate that PP can be subdivided, from the migration point of view, into the monophasic homopolymer (h-PP), the monophasic random copolymer (r-PP), and the heterophasic copolymer (heco-PP). The diffusion coefficients for r-PP are at least one order of magnitude higher than those of h-PP and comparable with the values for heco-PP. Upper limits for the diffusion values can be calculated based on the safety margin required by consumer protection laws.

Migration modelling as a tool for quality assurance of food packaging.

The current potential for the use of migration modelling for studying polyolefin packaging materials (low- and high-density polyethylene and polypropylene) is summarized and demonstrated with practical examples. For these polymers, an upper limit of migration into foodstuffs can be predicted with a high degree of statistical confidence. The only analytical information needed for modelling in such cases is the initial concentration of the migrant in the polymer matrix. For polyolefins of unknown origin or newly developed materials with new properties, a quick experimental method is described for obtaining the characteristic matrix parameter needed for migration modelling. For easy handling of both the experimental results and the diffusion model, user-friendly software has been developed. An additional aim of the described method is the determination of the migrant partition between polymer and food or food simulant and the specific contribution of the migrant molecular structure on the diffusion coefficient. For migration modelling of packaging materials with multilayer structures, a numerical solution of the diffusion equation is described. This procedure has been also applied for modelling the migration into solid or high viscous foodstuffs.

On the suitability of fiberglass reinforced polyester as building material for mesocosms.

Gel- and topcoat surface layers on fiberglass [glass-reinforced plastic (GRP)] made of unsaturated resin based on isophthalic acid polyester and neopentyl glycol (ISO-NPG) were tested for leaching, ecotoxicity of water eluates, and abrasion by river sediments at a current speed of 0.5 m * s-1. Leaching from topcoat tempered at low temperature was significant, whereas it was negligible from highly tempered gelcoat. Water eluates from both gel-and topcoat were nontoxic in routinely employed biotests (bacteria, algae, daphnids). No abrasion by river sediments was detectable. Based on these results, GRP with gelcoat made of ISO-NPG is considered a suitable building material for mesocosms.

The application of a predictive migration model for evaluating the compliance of plastic materials with European food regulations.

A model for estimating the migration of organic substances from plastic materials into foodstuffs has been previously developed. The use of this model allows a shift away from expensive and time consuming migration analysis in foods to much simpler and more economic compositional analysis in the material. Starting with toxicologically-based specific migration values, like the over 400 specific migration limit values for organic substances listed in the European Union's Synoptic Document No. 7, the corresponding allowable maximum quantity limits of these substances in the plastic were calculated. The amount of migration that can occur depends on many different factors such as the natures of the plastic, substance and food, contact time and temperature conditions, material thickness and number of uses. These factors can result in a variety of situations which must be taken into account in the estimation of migration. The handling of the migration estimation model is demonstrated for several practical migration scenarios using a series of case studies.