Multilayers of Renewable Nanostructured Materials with High Oxygen and Water Vapor Barriers for Food Packaging.

Natural biopolymers have become key players in the preparation of biodegradable food packaging. However, biopolymers are typically highly hydrophilic, which imposes limitations in terms of barrier properties that are associated with water interactions. Here, we enhance the barrier properties of biobased packaging using multilayer designs, in which each layer displays a complementary barrier function. Oxygen, water vapor, and UV barriers were achieved using a stepwise assembly of cellulose nanofibers, biobased wax, and lignin particles supported by chitin nanofibers. We first engineered several designs containing CNFs and carnauba wax. Among them, we obtained low water vapor permeabilities in an assembly containing three layers, i.e., CNF/wax/CNF, in which wax was present as a continuous layer. We then incorporated a layer of lignin nanoparticles nucleated on chitin nanofibrils (LPChNF) to introduce a complete barrier against UV light, while maintaining film translucency. Our multilayer design which comprised CNF/wax/LPChNF enabled high oxygen (OTR of 3 ± 1 cm3/m2·day) and water vapor (WVTR of 6 ± 1 g/m2·day) barriers at 50% relative humidity. It was also effective against oil penetration. Oxygen permeability was controlled by the presence of tight networks of cellulose and chitin nanofibers, while water vapor diffusion through the assembly was regulated by the continuous wax layer. Lastly, we showcased our fully renewable packaging material for preservation of the texture of a commercial cracker (dry food). Our material showed functionality similar to that of the original packaging, which was composed of synthetic polymers.

Valorization of Byproducts of Hemp Multipurpose Crop: Short Non-Aligned Bast Fibers as a Source of Nanocellulose.

Nanocellulose was extracted from short bast fibers, from hemp (Cannabis sativa L.) plants harvested at seed maturity, non-retted, and mechanically decorticated in a defibering apparatus, giving non-aligned fibers. A chemical pretreatment with NaOH and HCl allowed the removal of most of the non-cellulosic components of the fibers. No bleaching was performed. The chemically pretreated fibers were then refined in a beater and treated with a cellulase enzyme, followed by mechanical defibrillation in an ultrafine friction grinder. The fibers were characterized by microscopy, infrared spectroscopy, thermogravimetric analysis and X-ray diffraction after each step of the process to understand the evolution of their morphology and composition. The obtained nanocellulose suspension was composed of short nanofibrils with widths of 5-12 nm, stacks of nanofibrils with widths of 20-200 nm, and some larger fibers. The crystallinity index was found to increase from 74% for the raw fibers to 80% for the nanocellulose. The nanocellulose retained a yellowish color, indicating the presence of some residual lignin. The properties of the nanopaper prepared with the hemp nanocellulose were similar to those of nanopapers prepared with wood pulp-derived rod-like nanofibrils.

Development of Bio-Inspired Hierarchical Fibres to Tailor the Fibre/Matrix Interphase in (Bio)composites.

Several naturally occurring biological systems, such as bones, nacre or wood, display hierarchical architectures with a central role of the nanostructuration that allows reaching amazing properties such as high strength and toughness. Developing such architectures in man-made materials is highly challenging, and recent research relies on this concept of hierarchical structures to design high-performance composite materials. This review deals more specifically with the development of hierarchical fibres by the deposition of nano-objects at their surface to tailor the fibre/matrix interphase in (bio)composites. Fully synthetic hierarchical fibre reinforced composites are described, and the potential of hierarchical fibres is discussed for the development of sustainable biocomposite materials with enhanced structural performance. Based on various surface, microstructural and mechanical characterizations, this review highlights that nano-objects coated on natural fibres (carbon nanotubes, ZnO nanowires, nanocelluloses) can improve the load transfer and interfacial adhesion between the matrix and the fibres, and the resulting mechanical performances of biocomposites. Indeed, the surface topography of the fibres is modified with higher roughness and specific surface area, implying increased mechanical interlocking with the matrix. As a result, the interfacial shear strength (IFSS) between fibres and polymer matrices is enhanced, and failure mechanisms can be modified with a crack propagation occurring through a zig-zag path along interphases.

Two-step immobilization of metronidazole prodrug on TEMPO cellulose nanofibrils through thiol-yne click chemistry for in situ controlled release.

Nowadays, drug encapsulation and drug release from cellulose nanofibrils systems are intense research topics, and commercial grades of cellulose nanomaterials are currently available. In this work we present an ester-containing prodrug of metronidazole that is covalently bound to cellulose nanofibrils in aqueous suspension through a two-step immobilization procedure involving green chemistry principles. The presence of the drug is confirmed by several characterization tools and methods such as Raman spectroscopy, elemental analysis, Dynamic Nuclear Polarization enhanced NMR. This technique allows enhancing the sensitivity of NMR by several orders of magnitude. It has been used to study cellulose nanofibrils substrates and it appears as the ultimate tool to confirm the covalent nature of the binding through thiol-yne click chemistry. Moreover, the ester function of the immobilized prodrug can be cleaved by specific enzyme activity thus allowing controlled drug release.

Breakdown and buildup mechanisms of cellulose nanocrystal suspensions under shear and upon relaxation probed by SAXS and SALS.

The breakdown and buildup mechanisms in concentrated cellulose nanocrystal (CNC) suspensions under shear and during relaxation upon cessation of shear were accessed by small-angle X-ray and light scattering combined with rheometry. The dynamic structural changes over nanometer to micrometer lengthscales were related to the well-known three-regime rheological behavior. In the shear-thinning regime I, the large liquid crystalline domains were progressively fragmented into micrometer-sized tactoids, with their cholesteric axis aligned perpendicular to the flow direction. The viscosity plateau of regime II was associated to a further disruption into submicrometer-sized elongated tactoids oriented along the velocity direction. At high shear rate, regime III corresponded to the parallel flow of individual CNCs along the velocity direction. Upon cessation of flow, the relaxation process occurred through a three-step buildup mechanisms: i) a fast reassembling of the individual CNCs into a nematic-like organization established up to micrometer lengthscales, ii) a slower formation of oriented large cholesteric domains, and iii) their isotropic redistribution.

Cellulose fibers deconstruction by twin-screw extrusion with in situ enzymatic hydrolysis via bioextrusion.

The aim of this work was to study the cellulose fibers deconstruction by twin-screw extrusion with in situ enzymatic hydrolysis via bioextrusion, for cellulose nanofibrils (CNF) production. Cellulose pulp was extruded with an optimized screw profile, with or without (reference) the addition of an enzymatic solution. An increase of crystallinity index from 67.0% to 73.7% and decrease of DP from 1003 to 419 were observed with bioextrusion. Direct activity measurements of the enzyme confirmed its activity during the process (sugar content increasing from 0.07 ± 0.004 to 2.38 ± 0.003 mg/mL) and after the process (specific activities around 0.20 CMCU/mL). Enzymes were not deactivated during bioextrusion and could be recycled. CNF properties were higher with bioextrusion compared to reference (respective quality indices of 55.5 ± 2.7 and 39.8 ± 2.8), with a lower energy consumption. This proof of concept could be optimized for the industrial production of highly concentrated CNF.

Alkaline treatment combined with enzymatic hydrolysis for efficient cellulose nanofibrils production.

Cellulose nanofibrils were efficiently produced from eucalyptus fibers using a combined NaOH and enzymatic treatment followed by a pilot scale grinding process. The structural changes of fibers were assessed after NaOH treatments at 5, 10 and 15 wt% concentrations. A progressive shift from a cellulose I to a cellulose II crystalline structure was observed with X-ray diffraction (XRD) and nuclear magnetic resonance (NMR). The further enzymatic hydrolysis was improved for the NaOH treated samples. The increase of crystallinity indices due to enzymatic hydrolysis was of + 4.7 %, + 3.5 %, and +10.3 % for samples treated with NaOH 5, 10 and 15 wt% respectively, and DP values were drastically reduced to 340, 190 and 166 respectively. A morphological analysis underlined an optimum with the combination of NaOH 10 wt% and enzymatic hydrolysis. This treatment followed by the grinding process resulted in CNF with a rigid structure, with diameters ranging from 10 to 20 nm and lengths between 150 and 350 nm. A multi-scale analysis enabled to study the impact of this combined treatment on CNF properties and energy consumption. A decrease in mechanical properties of nanopapers was observed for the combined treatment and NaOH treatment alone compared to enzymatic hydrolysis alone, with Young's modulus of 8.94, 4.84 and 11.21 GPa respectively. However, optical properties were improved, with transmittance values of 42.2, 15.4 and 7.1 % respectively. This new pretreatment can therefore lead to CNF with tunable properties depending on the application, with possible industrialization thanks to the reduction of energy needs.

Lignin Nanoparticle Nucleation and Growth on Cellulose and Chitin Nanofibers.

Cellulose (CNF) and chitin (ChNF) nanofibers are known to form materials that are both tough and strong. In this study, we hypothesize that the inertness of networks produced from CNF and ChNF makes them ideal templates for heterogeneous reactions and in situ formation of nanoarchitectures. We expand nanoparticle templating on polysaccharide colloids by introducing a new and facile process that leads to the growth of organic nanoparticles on CNF and ChNF in aqueous media. The process, based on solvent shifting supported on solid interfaces, is demonstrated by direct observation of lignin nanoparticles that are further used for their photocatalytic activity. Importantly, the dynamics of nanoparticle nucleation and growth is correlated with the surface chemistry of the templating nanopolysaccharides. Electrostatic repulsion between the deprotonated lignin molecules and the slightly negative CNF support led to limited adsorption and was effective in producing free (nonbound) lignin nanoparticles (28 ± 7 nm) via precipitation. In contrast, the stronger interfacial interactions between the positively charged ChNF and lignin molecules facilitated instantaneous and extensive lignin adsorption, followed by nucleation and growth into relatively larger nanoparticles (46 ± 17 nm). The latter were homogeneously distributed and strongly coupled to the ChNF support. Overall, we introduce lignin nanoparticle nucleation and growth on renewable nanopolysaccharides, offering an effective route toward in situ synthesis of highly functional fibrils and related cohesive films that offer a great potential in packaging and other applications.

Short communication on the role of cellulosic fiber-based packaging in reduction of climate change impacts.

This short communication describes the climate change impacts of using cellulose, and more precisely cellulosic fiber-based materials, in food packaging, representing current and emerging industrial state of the art technology, without specific reference to current scientific advances. First, the different types of cellulosic fiber-based packaging materials, which can be used to replace fossil-based packaging materials, are presented for flexible and rigid applications. The focus is on technological solutions with packaging properties that enable the protection of commonly sold food products. The manufacturing processes associated with these cellulosic fiber-based materials is described and the environmental impact assessment of 4 selected case studies presented: stand-up pouches, flexible flow wraps, frozen or chilled food trays, and molded pulp lids. A simplified eco-design Life Cycle Assessment (LCA) was then performed to compare each solution with its fossil-based counterpart. Differences and similarities between the various cellulosic solutions have been identified. Furthermore, the assessment confirms that cellulosic fiber-based materials have reduced environmental impacts as compared to fossil-based counterparts, if a similar packaging weight is obtained. Indeed, all impacts of plastics are between 3 and 5 kg CO2eq/kg, while all impacts of cellulosic fiber-based materials are below 1.5 kg CO2eq/kg.

Hierarchical thermoplastic biocomposites reinforced with flax fibres modified by xyloglucan and cellulose nanocrystals.

This work is focused on the modification of the interphase zone in short flax fibres / polypropylene (PP) composites by a bio-inspired modification of fibres called "nanostructuration" that uses the adsorption of biomass by-products, i.e. cellulose nanocrystals (CNC) and xyloglucan (XG), to create hierarchical flax fibres. The wettability and interfacial adhesion study reveals a strong decrease in the polar character of CNC modified flax fibres, hence increasing the work of adhesion with PP. Moreover, combining XG/CNC modified interphases with MAPP coupling agent enhances the ultimate mechanical properties of biocomposites with higher tensile strength and work of rupture, and modifies failure mechanisms as revealed by in situ micro-mechanical tensile SEM experiments. Bio-based hierarchical composites inspired by naturally occurring nanostructures open a new path for the development of sustainable composites with enhanced structural properties.

Film thickness limits of a buckling-based method to determine mechanical properties of polymer coatings.

Characterizing the mechanical properties of polymer coatings typically requires access to specialty equipment, the analysis through which can be tedious despite instrumental precision. An alternative method reported in the literature,strain-induced elastic buckling instability for mechanical measurements (SIEBIMM), is a high throughput, facile yet accurate method, used to characterize the Young's modulus of supported films and coatings. SIEBIMM can easily be implemented in both academic and industrial settings. HYPOTHESIS: We hypothesize that the SIEBIMM method has an upper coating thickness limit beyond which the assumptions and practicality of the method are no longer valid. EXPERIMENTS: The Young's moduli of model polyvinyl alcohol coatings (on polydimethylsiloxanesubstrates) with thicknesses ranging from 67 nm to 40 µm were determined using the SIEBIMM method and the data were subjected to a rigorous statistical analysis. FINDINGS: SIEBIMM could accurately characterize coatings up to 35 µm thick. The Young's modulus of all coatings ≤ 35 µm was 1.6 ± 0.1 GPa at 50% RH, which agreed with free-standing polyvinyl alcohol films measured by traditional tensile testing. For the method to be used on thicker coatings, it is essential to consistently measure coating thickness and buckling wavelength at the same location to minimize potential error.

Eco-friendly gelatin films with rosin-grafted cellulose nanocrystals for antimicrobial packaging.

We report on gelatin films incorporating rosin-grafted cellulose nanocrystals (r-CNCs), which fulfill the most relevant requirements for antimicrobial packaging applications. Transparent gelatin/r-CNCs bionanocomposite films (0.5-6 wt% r-CNCs) were obtained by solution casting and displayed high UV-barrier properties, which were superior to the most used plastic packaging films. The gelatin/r-CNCs films exhibited a moderate water vapor permeability (0.09 g mm/m2 h kPa), and high tensile strength (40 MPa) and Young's modulus (1.9 GPa). The r-CNCs were more efficient in improving the optical, water vapor barrier and tensile properties of gelatin films than conventional CNCs. Grafting of rosin on CNCs resulted in an antimicrobial nanocellulose that inhibited the growth of Staphylococcus aureus and Escherichia coli. The antibacterial properties of r-CNCs were sustained in the gelatin films, as demonstrated by agar diffusion tests and proof-of-principle experiments involving cheese storage. Overall, the incorporation of r-CNCs as active fillers in gelatin films is a suitable approach for producing novel eco-friendly, antimicrobial packaging materials.

High-Barrier and Antioxidant Poly(lactic acid)/Nanocellulose Multilayered Materials for Packaging.

In the current context, the development of bio-based and high-performance materials is one of the main research priorities. This study aims to combine the outstanding properties of cellulose nanofibrils (CNFs) or nanocrystals (CNCs) with those of bio-based poly(lactic acid) (PLA). Three-phase multilayered materials (TMLs) were built up by complexing a dry CNF- or CNC-based film with two PLA sheets, using a heat-pressing process. Before the preparation of the nanocellulosic films, CNFs and CNCs were modified by the adsorption of a rosin-based nanoemulsion. The rosin mixture as a natural compound is of interest because of its low cost, renewability, hydrophobicity, and its antimicrobial and antioxidant properties. After demonstrating the efficiency of the complexing procedure, we investigated the barrier properties of the multilayered materials against both oxygen and water vapor, with highly encouraging results. In fact, the presence of nanocellulose as an inner layer between the two PLA films significantly enhanced the oxygen barrier, with a decrease in oxygen permeability comprised between 84 and 96% and between 44 and 50% for neat nanocelluloses and nanocelluloses with rosins as the inner layer, respectively. On the other hand, the antioxidant properties of the final multilayered materials including rosins were highlighted, with a highly encouraging radical scavenging activity close to 20%. Because of the simplicity and the efficiency of the proposed method, this study paves the way toward the development of hybrid multimaterials that could be highly attractive for food packaging applications.

Adsorption of xyloglucan and cellulose nanocrystals on natural fibres for the creation of hierarchically structured fibres.

Green treatment of natural fibres is a major issue in paper, textile and biocomposites industries to design innovative and eco-friendly products. In this work, hierarchical structuring of flax woven fabrics by the adsorption of xyloglucan (XG) and cellulose nanocrystals (CNC) is studied. Indeed, CNC have high mechanical properties, high specific surface area and great potential for functionalization. The adsorption of XG and CNC has been investigated in terms of localization by confocal and scanning electron microscopy (SEM) and quantification through adsorption isotherms. Adhesion force measurements have also been performed by Atomic Force Microscopy (AFM). XG and CNC are homogeneously adsorbed on flax fabric and adsorption isotherms reach plateau values around 20 mg /gfibres for both. The pre-adsorption of XG on flax fabric influences the amount of adsorbed CNC in the high concentrations and also creates entanglements and strong interactions between XG and CNC with the formation of an extensible network.

Feasibility of chitosan crosslinked with genipin as biocoating for cellulose-based materials.

Crosslinking with genipin increases the acidic stability of chitosan-based materials, opening an opportunity to explore new applications. In this work, the viability of using chitosan-genipin solutions on cellulose-based materials coating was studied. Non-calendered paper and cardboard were used as raw materials. Different number of chitosan-genipin coating layers (1, 3, 6, 20, and 30) were applied and their influence on the materials mechanical, physicochemical, and barrier properties was studied. The small thickness and basis weight of non-calendered paper resulted in an inefficient adhesion of chitosan-genipin coating to the cellulose fibers. However, in cardboard, chitosan-genipin created a dense layer onto the cellulosic-fibers surface without impairing their mechanical properties. It conferred a greenish color, whose intensity increased with the layers number. The chitosan-genipin coating decreased the cardboard air and water vapor permeability up to 71 % and 52 %, respectively, and acted as a physical barrier for cardboard compounds leaching, being suitable for covering cellulose-based materials.

Cellulose nanofibrils and silver nanowires active coatings for the development of antibacterial packaging surfaces.

An active ink composed of cellulose nanofibrils and silver nanowires was deposited on flexible and transparent polymer films using the bar coating process, achieving controlled thicknesses ranging from 200 nm up to 2 µm. For 350 nm thick coating on polyethylene terephthalate films, high transparency (75.6% transmittance) and strong reduction of bacterial growth equal to 89.3% and 100% was noted respectively against Gram-negative Escherichia Coli and Gram-positive Staphylococcus Aureus bacteria using AATCC contact active standard test. Retained antibacterial activity was found with films produced by reverse gravure roll-to-roll process, showing the promising capability of this antibacterial solution to be deployed industrially. Finally, the same ink was also deposited on polylactic acid substrate to investigate barrier properties: for 350 nm thick coating, a reduction of 49% of oxygen transmission rate (dry conditions) and 47% reduction of water vapor transmission rate was noted, proving the enhanced barrier properties of the coatings.

Production and Mechanical Characterisation of TEMPO-Oxidised Cellulose Nanofibrils/ß-Cyclodextrin Films and Cryogels.

Wood-based TEMPO-oxidised cellulose nanofibrils (toCNF) are promising materials for biomedical applications. Cyclodextrins have ability to form inclusion complexes with hydrophobic molecules and are considered as a method to bring new functionalities to these materials. Water sorption and mechanical properties are also key properties for biomedical applications such as drug delivery and tissue engineering. In this work, we report the modification with ß-cyclodextrin (ßCD) of toCNF samples with different carboxyl contents viz. 756 ± 4 µmol/g and 1048 ± 32 µmol/g. The modification was carried out at neutral and acidic pH (2.5) to study the effect of dissociation of the carboxylic acid group. Films processed by casting/evaporation at 40 °C and cryogels processed by freeze-drying were prepared from ßCD modified toCNF suspensions and compared with reference samples of unmodified toCNF. The impact of modification on water sorption and mechanical properties was assessed. It was shown that the water sorption behaviour for films is driven by adsorption, with a clear impact of the chemical makeup of the fibres (charge content, pH, and adsorption of cyclodextrin). Modified toCNF cryogels (acidic pH and addition of cyclodextrins) displayed lower mechanical properties linked to the modification of the cell wall porosity structure. Esterification between ßCD and toCNF under acidic conditions was performed by freeze-drying, and such cryogels exhibited a lower decrease in mechanical properties in the swollen state. These results are promising for the development of scaffold and films with controlled mechanical properties and added value due to the ability of cyclodextrin to form an inclusion complex with active principle ingredient (API) or growth factor (GF) for biomedical applications.

Polymerization of glycidyl methacrylate from the surface of cellulose nanocrystals for the elaboration of PLA-based nanocomposites.

Cellulose nanocrystals (CNCs) are used to design nanocomposites because of their high aspect ratio and their outstanding mechanical and barrier properties. However, the low compatibility of hydrophilic CNCs with hydrophobic polymers remains a barrier to their use in the nanocomposite field. To improve this compatibility, poly(glycidyl methacrylate) (PGMA) was grafted from CNCs containing α-bromoisobutyryl moieties via surface-initiated atom transfer radical polymerization. The novelty of this research is the use of a reactive epoxy-containing monomer that can serve as a new platform for further modifications or crosslinking. Polymer-grafted CNC-PGMA-Br prepared at different polymerization times were characterized by XRD, DLS, FTIR, XPS and elemental analysis. Approximately 40 % of the polymer at the surface of the CNCs was quantified after only 1 h of polymerization. Finally, nanocomposites prepared with 10 wt% CNC-PGMA-Br as nanofillers in a poly(lactic acid) (PLA) matrix exhibited an improvement in their compatibilization based on SEM observation.

Antimicrobial Cellulose Nanofibril Porous Materials Obtained by Supercritical Impregnation of Thymol.

This study presents the impregnation in supercritical carbon dioxide (scCO2) of nanocellulose-based structures with thymol as a natural antimicrobial molecule to prepare bioactive, biosourced materials. First, cellulose nanofibrils (CNFs) were used to produce four types of materials (nanopapers, cryogels from water or tert-butyl alcohol suspensions, and aerogels) of increasing specific surface area up to 160 m2·g-1, thanks to the use of different processes, namely, vacuum filtration, freeze-drying, and supercritical drying. Second, these CNF-based structures were impregnated with thymol in the scCO2 medium using a relatively low temperature and pressure of 40 °C and 100 bar during 1 h. The amount of impregnated thymol in the different CNF materials was investigated by fluorescence spectroscopy, 13C NMR analysis, and gas chromatography. All three methods consistently showed that the amount of impregnated thymol increases with the specific surface area of the material. The antimicrobial activity of the impregnated CNF-based materials was then measured against three reference strains of microorganisms: the Gram-negative Escherichia coli and Gram-positive Staphylococcus epidermidis bacteria, and the yeast Candida albicans using the disk diffusion test method. The latter revealed the leaching of thymol in sufficient amounts to generate antimicrobial activity against the three strains in the case of the cryogel derived from a tert-butyl alcohol suspension and the aerogel, which are the two materials exhibiting the highest specific surface areas. The proposed strategy, therefore, enabled us to precisely steer the amount of active molecule loading and the related antimicrobial activity by adjusting the specific surface area of the biosourced material impregnated in green supercritical conditions. These results are very promising and confirm that supercritical impregnation of active molecules onto nanocellulose three-dimensional (3D) structures can be an interesting solution for the design of active medical devices such as wound dressings.

The surface chemistry of a nanocellulose drug carrier unravelled by MAS-DNP.

Cellulose nanofibrils (CNF) are renewable bio-based materials with high specific area, which makes them ideal candidates for multiple emerging applications including for instance on-demand drug release. However, in-depth chemical and structural characterization of the CNF surface chemistry is still an open challenge, especially for low weight percentage of functionalization. This currently prevents the development of efficient, cost-effective and reproducible green synthetic routes and thus the widespread development of targeted and responsive drug-delivery CNF carriers. We show in this work how we use dynamic nuclear polarization (DNP) to overcome the sensitivity limitation of conventional solid-state NMR and gain insight into the surface chemistry of drug-functionalized TEMPO-oxidized cellulose nanofibrils. The DNP enhanced-NMR data can report unambiguously on the presence of trace amounts of TEMPO moieties and depolymerized cellulosic units in the starting material, as well as coupling agents on the CNFs surface (used in the heterogeneous reaction). This enables a precise estimation of the drug loading while differentiating adsorption from covalent bonding (∼1 wt% in our case) as opposed to other analytical techniques such as elemental analysis and conductometric titration that can neither detect the presence of coupling agents, nor differentiate unambiguously between adsorption and grafting. The approach, which does not rely on the use of 13C/15N enriched compounds, will be key to further develop efficient surface chemistry routes and has direct implication for the development of drug delivery applications both in terms of safety and dosage.