Protease digestion from wheat stillage within a dry grind ethanol facility.

As the current starch based ethanol market increases at its rapid pace, finding new markets for the primary coproduct, distiller's grains, has gained considerable interest. One possibility is to isolate the protein-rich fraction for use as precursors to biochemicals and bioplastics, further decreasing fossil fuel consumption. This research focuses on enzymatic extraction of protein peptides from wheat heavy stillage using commercially available proteases. The energy saved due to this process ranged from ∼ 1.5 to 3.0 GJ/ton wheat stillage compared to fossil fuel-based chemicals. Using Protex 6L (Genencor), ∼ 57% of the protein in the stillage was soluble 24 h after protease addition at 0.1% w/w loading. Of these proteins, ∼ 32% were already soluble, indicating the importance of using wet heavy stillage as the feedstock rather than dried distiller's grains. Peptide size was less than 6 kDa. Further improvements in protein removal may be obtained through a fed batch addition of protease and improved protease cocktails.

Implementing an energetic life cycle analysis to prove the benefits of lignocellulosic feedstocks with protein separation for the chemical industry from the existing bioethanol industry.

The biofuel ethanol is currently being produced in large quantities from corn in the US and from wheat in the EU and further capacity expansion is expected. Relying on the so-called 1st generation technology, only the starch contained in the edible portion of the crops (ears/grains) is subjected to fermentation. Following life cycle calculations reveals minute levels of fossil fuel replacement placing doubt on its renewability and an imbalance on the domestic animal feed markets are immerging due to the by-product distiller grains. Additional utilization of the lignocellulosic and protein components of the by-product through new developments has the potential to alleviate both setbacks. A cradle-to-factory gate analysis was performed on a variety of bioethanol production layouts incorporating the newest technological developments to determine the maximum fossil fuel reduction potential. Expanding to include lignocellulose pretreatment for ethanol production with protein separation for amine-based chemical production can increase the fossil fuel mitigation potential by seven- to ninefold for US-corn and five- to eightfold for EU-wheat bioethanol facilities.

Improving the corn-ethanol industry: studying protein separation techniques to obtain higher value-added product options for distillers grains.

Currently in America the biofuel ethanol is primarily being produced by the dry grind technique to obtain the starch contained in the corn grains and subsequently subjected to fermentation. This so-called 1st generation technology has two setbacks; first the lingering debate whether its life cycle contributes to a reduction of fossil fuels and the animal feed sectors future supply/demand imbalance caused by the co-product dry distillers grains (DDGS). Additional utilization of the cellulosic components and separation of the proteins for use as chemical precursors have the potential to alleviate both setbacks. Several different corn feedstock layouts were treated with 2nd generation ammonia fiber expansion (AFEX) pre-treatment technology and tested for protein separation options (protease solubilization). The resulting system has the potential to greatly improve ethanol yields with lower bioprocessing energy costs and satisfy a significant portion of the organic chemical industry.