Influence of emulsifying salts on the textural properties of nonfat process cheese made from direct acid cheese bases.

The objective of this study was to investigate the influence of several types of emulsifying salts (ES) on the texture of nonfat process cheese (NFPC). Improperly produced nonfat cheese tends to exhibit several problems upon baking including stickiness, insufficient or excessive melt, pale color upon cooling, formation of a dry skin (skinning) often leading to dark blistering, and chewy texture. These attributes are due to the strength and number of interactions between and among casein molecules. We propose to disrupt these interactions by using suitable emulsifying salts (ES). These ES chelate Ca and disperse caseins. Stirred curd cheese bases were made from skim milk using direct acidification with lactic acid to pH values 5.0, 5.2, and 5.4, and ripened for 1 d. Various levels of trisodium citrate (TSC; 0.5, 1, 1.5, 2, 2.5, 3, and 5%), disodium phosphate (DSP; 1, 2, 3, and 4%), or trisodium phosphate (TSP; 1, 2, 3, and 4%) were blended with the nonfat cheese base. Cheese, ES, and water were weighed into a steel container, which was placed in a waterbath at 98 degrees C and then stirred using an overhead stirrer for 9 min. Molten cheese was poured into plastic containers, sealed, and stored at 4 degrees C for 7 d before analysis. Texture and melting properties were determined using texture profile analysis and the UW-Melt-profiler. The pH 5.2 and 5.4 cheese bases were sticky during manufacture and had a pale straw-like color, whereas the pH 5.0 curd was white. Total calcium contents were approximately 400, 185, and 139 mg/100 g for pH 5.4, 5.2, and 5.0 cheeses, respectively. Addition of DSP resulted in NFPC with the lowest extent of flow, and crystal formation was apparent at DSP levels above 2%. The NFPC manufactured from the pH 5.0 base and using TSP had reduced melt and increased stickiness, whereas melt was significantly increased and stickiness was reduced in NFPC made with pH 5.4 base and TSP. However, for NFPC made from the pH 5.4 cheese and with 1% TSP, the pH value was >6.20 and crystals were observed within a few days. Use of TSC increased extent of flow up to a maximum with the addition of 2% ES for all 3 types of cheese bases. Addition of high levels of TSC to the pH 5.2 and 5.4 cheese bases resulted in increased stickiness. Similar pH trends for attributes such as extent of flow, hardness, and adhesiveness were observed for both phosphate ES but no consistent pH trends were observed for the NFPC made with TSC. These initial trials suggest that the pH 5.0 cheese base was promising for further research and scale-up to pilot-scale process cheese making, because cheeses had a creamy color, reasonable melt, and did not have high adhesiveness when TSC was used as the ES. However, the acid whey produced from the pH 5.0 curd could be a concern.

The effect of natural cheddar cheese ripening on the functional and textural properties of the processed cheese manufactured therefrom.

Cheddar cheese ripened at 8 degrees C was sampled at 7, 14, 28, 56, 112, and 168 d and subsequently used for the manufacture of processed cheese. The cheddar cheese samples were analyzed throughout ripening for proteolysis while the textural and rheological properties of the processed cheeses (PCs) were studied. The rate of proteolysis was the greatest in the first 28 d of cheddar cheese ripening but began to slow down as ripening progressed from 28 to 168 d. A similar trend was observed in changes to the texture of the PC samples, with the greatest decrease in hardness and increase in flowability being in the first 28 d of ripening. Confocal scanning laser microscopy showed that the degree of emulsification in the PC samples increased as the maturity of the cheddar cheese ingredient increased from 7 to 168 d. This increased emulsification resulted in a reduction in the rate of softening in the PC in samples manufactured from cheddar cheese bases at later ripening times. Multivariate data analysis was performed to summarize the relationships between proteolysis in the cheddar cheese bases and textural properties of the PC made therefrom. The proportion of alpha(s)(1)-casein (CN) in the cheddar cheese base was strongly correlated with hardness, adhesiveness, fracturability, springiness, and storage modulus values for the corresponding PC. Degradation of alpha(s) (1)-CN was the proteolytic event with the strongest correlation to the softening of PC samples, particularly those manufactured from cheddar cheese in the first 28 d of ripening.