Study of Microwave-Active Composite Materials to Improve the Polyethylene Rotomolding Process.

The present paper reports on the formulation and characterization of composite coating materials susceptible to microwave (MW) heating to investigate their application in making the rotomolding process (RM) more energy efficient. SiC, Fe2SiO4, Fe2O3, TiO2 and BaTiO3 and a methyl phenyl silicone resin (MPS) were employed for their formulations. Experimental results showed that the coatings with a ratio of 2:1 w/w of inorganic/MPS are the most MW-susceptible materials. To test the coatings in working mimicking conditions, they were applied to molds, and polyethylene samples were manufactured by MW-assisted laboratory uni-axial RM and then characterized by calorimetry, infrared spectroscopy and tensile tests. The results obtained suggest that the coatings developed can be successfully applied to convert molds employed for classical RM process to MW-assisted RM processes.

Role of Microstructures in the Dielectric Properties of PVDF-Based Nanocomposites Containing High-Permittivity Fillers for Energy Storage.

Polymer-based nanocomposites containing inorganic ferroelectric inclusions, typically ABO3 perovskites, have emerged as innovative dielectric materials for energy storage and electric insulation, potentially coupling the high breakdown strength (BDS) and easy processing of polymers with the enhancement of dielectric constant provided by the ferroelectric phase. In this paper, experimental data and three-dimensional finite element method (3D FEM) simulations were combined to shed some light on the effect of microstructures on the dielectric properties of poly(vinylidene fluoride) (PVDF)-BaTiO3 composites. The existence of particle aggregates or touching particles has a strong effect on the effective dielectric constant and determines an increase of the local field in the neck region of the ferroelectric phase with a detrimental effect on the BDS. The distribution of the field and the effective permittivity are very sensitive to the specific microstructure considered. The degradation of the BDS can be overcome by coating the ferroelectric particles with a thin shell of an insulating oxide with a low dielectric constant, such as SiO2 (εr = 4). The local field is highly concentrated on the shell, while the field in the ferroelectric phase is reduced almost to zero and that on the matrix is close to the applied one. The electric field in the matrix becomes less homogeneous with increasing the dielectric constant of the shell material, as happens with TiO2 (εr = 30). These results provide a solid background to explain the enhanced dielectric properties and the superior BDS of composites containing core-shell inclusions.

Composite Poly(vinyl alcohol)-Based Nanofibers Embedding Differently-Shaped Gold Nanoparticles: Preparation and Characterization.

Poly(vinyl alcohol) nanofibrous mats containing ad hoc synthesized gold nanostructures were prepared via a single-step electrospinning procedure and investigated as a novel composite platform with several potential applications. Specifically, the effect of differently shaped and sized gold nanostructures on the resulting mat physical-chemical properties was investigated. In detail, nearly spherical nanoparticles and nanorods were first synthesized through a chemical reduction of gold precursors in water by using (hexadecyl)trimethylammonium bromide as the stabilizing agent. These nanostructures were then dispersed in poly(vinyl alcohol) aqueous solutions to prepare nanofibrous mats, which were then stabilized via a humble thermal treatment able to enhance their thermal stability and water resistance. Remarkably, the nanostructure type was proven to influence the mesh morphology, with the small spherical nanoparticles and the large nanorods leading to thinner well defined or bigger defect-rich nanofibers, respectively. Finally, the good mechanical properties shown by the prepared composite mats suggest their ease of handleability thereby opening new perspective applications.

Investigation of the Mechanical and Dynamic-Mechanical Properties of Electrospun Polyvinylpyrrolidone Membranes: A Design of Experiment Approach.

Polyvinylpyrrolidone electrospun membranes characterized by randomly, partially, or almost completely oriented nanofibers are prepared using a drum collector in static (i.e., 0 rpm) or rotating (i.e., 250 rpm or 500 rpm) configuration. Besides a progressive alignment alongside the tangential speed direction, the nanofibers show a dimension increasing with the collector rotating speed in the range 410-570 nm. A novel design of experiment approach based on a face-centred central composite design is employed to describe membrane mechanical properties using the computation of mathematical models and their visualization via response surface methodology. The results demonstrate the anisotropic nature of the fibre-oriented membranes with Young's modulus values of 165 MPa and 71 MPa parallelly and perpendicularly to the alignment direction, respectively. Above all, the proposed approach is proved to be a promising tool from an industrial point of view to prepare electrospun membranes with a tailored mechanical response by simply controlling the collector speed.

Chitosan-based electrospun membranes: Effects of solution viscosity, coagulant and crosslinker.

Chitosan-based membranes were prepared via electrospinning technique using a low concentrated acetic acid solution as solvent and poly(ethylene oxide) as co-spinning agent. Different solutions were rheologically characterized and increasing the solution viscosity was found to correspond to a better-defined morphology. The membranes were first subjected to a coagulation process with different baths in order to stabilize chitosan and the mats were found not able to withstand a strongly basic environment. Subsequently, a physical and a chemical crosslinking approach were separately optimized to obtain stable mats whose composition was assessed via thermogravimetric and spectroscopic techniques, proving in both cases the elimination of the co-spinning agent. Above all, the ionically crosslinked mats represent a class of extremely promising biomedical products being probably highly biocompatible and characterized by thin and homogenous nanofibers with a diameter of 200 nm, thus showing the ideal structure to foster cell viability.