Synthesis of solid sodium silicate from waste glass and utilization on one-part alkali-activated materials based on spent oil filtering earth.

Alkali activated materials (AAMs) commonly known as geopolymers are considered ecofriendly substitutes for Portland cement. However, these materials still have a significant environmental impact, owing mainly to the use of activators based on commercial chemical products. In this sense, this research focuses on the production and use of waste glass-derived activators AAMs as an alternative to commercial activators. Using a thermochemical synthesis method, activator compositions were systematically designed to achieve predefined activator modulus (Ms = SiO2/Na2O = 0.5; 1.0 and 1.5). These alternative activators were studied by XRD, FTIR and SEM techniques. Additionally, one-part AAMs were manufactured using spent oil filtration earth (SOFE) as precursor and activator with optimum modulus Ms = 1.0. The influence of the Na2O dosage was studied (10; 20 and 30 g of Na2O per every 100 g of SOFE) as well as the influence of the activator modulus maintaining the optimum dosage of 20 g Na2O per 100 g of SOFE. As a control, two-part AAMs were also synthetized with the optimum dosage and modulus employing commercial activators (NaOH + Na2SiO3 solution). Results indicate that the modulus of the alternative activator and especially the Na2O dosage have a significant influence on the technological properties of AAMs based in SOFE, with an optimum compressive strength (35.8 MPa) for the addition of 20 g of Na2O per every 100 g of SOFE using activator with modulus Ms = 1.0. This research embodies a sustainable approach to AAM production and suggests waste glass as a valuable raw material for sodium silicate synthesis intended for the one-part activation of spent filtering earth from the agri-food industry, aligning with the principles of circular economy and sustainable development goals.

Reuse of Oil Refining Sludge Residue Ash via Alkaline Activation in Matrices of Chamotte or Rice Husk Ash.

The aim of this work is to investigate the possibility of reusing ashes obtained by the calcination of industrial sludge from the oil refining industry (ORSA) as a secondary raw material in the manufacture of alkaline activated cements or geopolymers. The incorporation behavior of 5-20 wt.% of residue in binary mixtures with rice husk ash (RHA) or chamotte (CHM) was evaluated. The cements were activated with a sustainable alternative activating solution obtained from NaOH (10 M) and diatomaceous earth. The specimens were cured at room temperature. Physical and mechanical properties were determined, and the reaction products were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDX). The results indicate that the addition of ORSA (5-20 wt.%) to RHA and CHM improves the mechanical strength of alkaline activated cements with maximum compressive strengths of 30.6 MPa and 15.7 MPa, respectively, after 28 days of curing, with the incorporation of 20 wt.% waste. In these mixtures, the sludge acts as a source of aluminum, promoting the formation of a higher amount of geopolymer gel N-A-S-H in materials using RHA as a precursor and also (N)-(C)-A-S-H gel in cements using CHM.