Impact of broiler processing scalding and chilling profiles on carcass and breast meat yield.

The effect of scalding and chilling procedures was evaluated on carcass and breast meat weight and yield in broilers. On 4 separate weeks (trials), broilers were subjected to feed withdrawal, weighed, and then stunned and bled in 4 sequential batches (n = 16 broilers/batch, 64 broilers/trial). In addition, breast skin was collected before scalding, after scalding, and after defeathering for proximate analysis. Each batch of 16 carcasses was subjected to either hard (60.0°C for 1.5 min) or soft (52.8°C for 3 min) immersion scalding. Following defeathering and evisceration, 8 carcasses/batch were air-chilled (0.5°C, 120 min, 86% RH) and 8 carcasses/batch were immersion water-chilled (water and ice 0.5°C, 40 min). Carcasses were reweighed individually following evisceration and following chilling. Breast meat was removed from the carcass and weighed within 4 h postmortem. There were significant (P < 0.05) differences among the trials for all weights and yields; however, postfeed withdrawal shackle weight and postscald-defeathered eviscerated weights did not differ between the scalding and chilling treatments. During air-chilling all carcasses lost weight, resulting in postchill carcass yield of 73.0% for soft-scalded and 71.3% for hard-scalded carcasses, a difference of 1.7%. During water-chilling all carcasses gained weight, resulting in heavier postchill carcass weights (2,031 g) than for air-chilled carcasses (1,899 g). Postchill carcass yields were correspondingly higher for water-chilled carcasses, 78.2% for soft-scalded and 76.1% for hard-scalded carcasses, a difference of 2.1%. Only in trials 1 and 4 was breast meat yield significantly lower for hard-scalded, air-chilled carcasses (16.1 and 17.5%) than the other treatments. Proximate analysis of skin sampled after scalding or defeathering did not differ significantly in moisture (P = 0.2530) or lipid (P = 0.6412) content compared with skin sampled before scalding. Skin protein content was significantly higher (P < 0.05) for prescald and soft-scalded skin samples than for hard-scalded or soft or hard-scalded skin samples after defeathering. The hard-scalding method used in this experiment did not result in increased skin lipid loss either before or after defeathering.

The effects of commercial cool water washing of shell eggs on Haugh unit, vitelline membrane strength, aerobic microorganisms, and fungi.

Current egg washing practices use wash water temperatures averaging 49 degrees C and have been found to increase internal egg temperature by 6.7 to 7.8 degrees C. These high temperatures create a more optimal environment for bacterial growth, including Salmonella Enteritidis if it is present. Salmonella Enteritidis is the most common human pathogen associated with shell eggs and egg products. Its growth is inhibited at temperatures of 7.2 degrees C and below. The objective of this study was to determine if commercially washing eggs in cool water would aid in quickly reducing internal egg temperature, preserving interior egg quality, and slowing microbial growth. During 3 consecutive days, eggs were washed using 4 dual-tank wash water temperature schemes (HH = 49 degrees C, 49 degrees C; HC = 49 degrees C, 24 degrees C; CC = 24 degrees C, 24 degrees C; CH = 24 degrees C, 49 degrees C) at 2 commercial processing facilities. A 10-wk storage study followed, in which vitelline membrane strength, Haugh unit, and aerobic microorganisms and fungi (yeasts and molds) were monitored weekly. As storage time progressed, average Haugh unit values declined 14.8%, the average force required to rupture the vitelline membrane decreased 20.6%, average numbers of bacteria present on shell surfaces decreased 11.3%, and bacteria present in egg contents increased 39.5% during storage. Wash water temperature did not significantly affect Haugh unit values, vitelline membrane strength, or the numbers of aerobic microorganisms and fungi within the shell matrices of processed eggs. Results of this study indicate that incorporating cool water into commercial shell egg processing, while maintaining a pH of 10 to 12, lowers postprocessing egg temperatures and allows for more rapid cooling, without causing a decline in egg quality or increasing the presence of aerobic microorganisms and fungi for approximately 5 wk postprocessing.