The grain growth behavior of NiO in thermally-stable mesoporous gadolinium-doped ceria network for intermediate-temperature solid oxide fuel cell anode materials.

The grain growth behavior of NiO nano grains in mesoporous gadolinium-doped ceria (GDC) network was investigated for anode materials of intermediate-temperature solid oxide fuel cell (SOFC). Both mesoporous GDC and NiO-GDC powders were synthesized using tri-block copolymer, Pluronic F127 as a structure-directing agent, and then X-ray diffraction, N2 adsorption/desorption isotherms, thermo gravimetric analysis, field-emission scanning electron microscopy and transmission electron microscopy were used for characterization of the mesoporous structure. Mesoporous GDC synthesized using pluronic F127 triblock copolymer had ordered double mesoporous structure with an average pore size of 9.68 nm and was thermally stable up to 700 degrees C. NiO grains in the mesoporous GDC network grew to have an octahedral shape with truncated-edges, but massive NiO agglomeration occurred as the calcination temperature increases up to 850 degrees C.

Post-annealing of thin-film yttria stabilized zirconia electrolytes for anode-supported low-temperature solid oxide fuel cells.

The effects of a post-annealing treatment on the performance of low-temperature solid oxide fuel cells (LT-SOFCs) were investigated. Nickel oxide-samarium doped ceria (NiO-SDC) anodes and yttria stabilized zirconia (YSZ) electrolytes were deposited on anodized aluminum oxide (AAO) membranes by RF sputtering and DC reactive sputtering, respectively. The half-cell of YSZ/NiO-SDC was then heat-treated at 600 degrees C for 10 h, and a porous platinum (Pt) cathode was deposited on the annealed YSZ/NiO-SDC structure by DC magnetron sputtering. Electrochemical impedance spectroscopy (EIS) analysis revealed a significant decrease in the ohmic resistance and a slight increase in the cathodic impedance. Such a result may be attributed to the increased grain size and enhanced crystallinity of the YSZ electrolyte after the heat treatment. The maximum power density observed for the heat-treated cell was 35 mW/cm2 at 450 degrees C, more than three times higher than the 10 mW/cm2 value obtained for the as-deposited cell.

Augmentation method of triple phase boundary in thin film solid oxide fuel cell via physical vapor deposition.

Triple phase boundaries (TPBs) where electrode, electrolyte, and reactant meet altogether were augmented in thin film solid oxide fuel cell when Pt cathode was deposited on yttrium-doped barium zirconate electrolyte (BZY) via sputter. The augmented TPBs were observed to exist as three-dimensional structures, which is different from what are known to exist as two-dimensional planes or interfaces, by using energy dispersive spectroscopy (EDS). The permeating phenomenon of sputtered Pt into BZY was found to depend on dc sputtering power. Polarization curves showed increasing tendency of maximum powers in accordance with increasing thickness of Pt cathode and spectra of ac impedances showed decreasing tendency of faradaic resistances. If TPBs were located as an interfacial structure between electrode and electrolyte, oxygen could not diffuse well into TPBs, causing radius of semicircle in impedance spectra to decrease. The results are violating this expectation. As a result, as long as charge transfer resistance is a function of temperature, reactant concentration, activation barrier and TPB length, TPB must be only a factor to affect the results in this experiment.

Fabrication of low-temperature solid oxide fuel cells with a nanothin protective layer by atomic layer deposition.

Anode aluminum oxide-supported thin-film fuel cells having a sub-500-nm-thick bilayered electrolyte comprising a gadolinium-doped ceria (GDC) layer and an yttria-stabilized zirconia (YSZ) layer were fabricated and electrochemically characterized in order to investigate the effect of the YSZ protective layer. The highly dense and thin YSZ layer acted as a blockage against electron and oxygen permeation between the anode and GDC electrolyte. Dense GDC and YSZ thin films were fabricated using radio frequency sputtering and atomic layer deposition techniques, respectively. The resulting bilayered thin-film fuel cell generated a significantly higher open circuit voltage of approximately 1.07 V compared with a thin-film fuel cell with a single-layered GDC electrolyte (approximately 0.3 V).