Evaluating Superhydrophobic Surfaces under External Pressures using Quartz Crystal Microbalance.

The performance of hydrophobic surfaces under hydraulic pressures is critical to a wide range of practical applications such as drag reduction of seaboard vessels and design of microfluidic devices. This research focuses on the evaluation of drag reduction and velocity slip of hydrophobic surfaces and coatings under external hydrostatic pressures using an acoustic wave device (i.e., quartz crystal microbalance, QCM). The correlation between the resonant frequency shift of a QCM device and drag reduction of hydrophobic surface coated on the QCM was theoretically developed and the model was validated by comparing the measurement results of the drag reduction of an epoxy-based superhydrophobic coating with those measured by a rheometer. The QCM device was further employed to study the wetting state transition and drag reduction of water on a micropillar array based superhydrophobic surface under elevated hydrostatic pressures. It was found that the transition from Cassie to Wenzel states occurred at a critical hydrostatic pressure which was indicated by a sudden frequency drop of the QCM device. In addition, the effective heights of the meniscus at the liquid/air interface increased with the external pressure before the transition took place. The drag reduction induced by the micropillar surface decreased with the increasing hydrostatic pressures. It was demonstrated that the developed QCM based technology provides a low cost, simple, and reliable tool for evaluating hydrophobic performance of various surfaces under external hydrostatic pressures.

A Study of Drop-Microstructured Surface Interactions during Dropwise Condensation with Quartz Crystal Microbalance.

Dropwise condensation (DWC) on hydrophobic surfaces is attracting attention for its great potential in many industrial applications, such as steam power plants, water desalination, and de-icing of aerodynamic surfaces, to list a few. The direct dynamic characterization of liquid/solid interaction can significantly accelerate the progress toward a full understanding of the thermal and mass transport mechanisms during DWC processes. This work reports a novel Quartz Crystal Microbalance (QCM) based method that can quantitatively analyze the interaction between water droplets and micropillar surfaces during different condensation states such as filmwise, Wenzel, and partial Cassie states. A combined nanoimprinting lithography and chemical surface treatment approach was utilized to fabricate the micropillar based superhydrophobic and superhydrophilic surfaces on the QCM substrates. The normalized frequency shift of the QCM device together with the microscopic observation of the corresponding drop motion revealed the droplets growth and their coalescence processes and clearly demonstrated the differences between the three aforementioned condensation states. In addition, the transition between Cassie and Wenzel states was successfully captured by this method. The newly developed QCM system provides a valuable tool for the dynamic characterization of different condensation processes.