Spent Mushroom Substrate and Electric Arc Furnace Dust Recycling by Carbothermic Reduction Method.

With recent increases in environmental awareness, the circular economy concept, which involves turning waste into usable products, has gradually become widely accepted. Spent mushroom substrate (SMS) is an agricultural waste that lacks recycling channels in Taiwan. This study explored the feasibility of simultaneously recycling two completely different types of waste: spent mushroom substrate (SMS), an agricultural waste, and electric-arc furnace dust (EAFD), an industrial waste. Specifically, SMS was used to replace metallurgical coke as a reducing agent for EAFD, which underwent carbothermic reduction to recycle valuable metallic Zn. The results showed that if SMS and EAFD were mixed at a C/O ratio of 0.8, the degree of Zn removal achieved 95% at 1100 °C, which is 150 °C lower than the reduction temperature of the EAFD-coke mixture (due to volatile matter (VM) in SMS). For the reduction of ZnO in EAFD, with the assistance of VM in SMS, the C/O ratio can be decreased from 0.8 to 0.16 at 1300 °C, achieving a high degree of Zn removal over 95%. In addition, the torrefaction of SMS increased the fixed carbon content and improved the Zn productivity at the same C/O ratio, reaching almost the same productivity as the coke sample (SMS torrefaction = 500 °C, C/O = 0.8, reduction = 1200 °C, Zn removal~99%). Finally, CO2 emission reductions from the use of SMS were also estimated.

Sintering Nano-Silver Paste by Resistive Joule Heating Process for 2G HTS Tape Joints.

Developing a joining technology for 2G HTS tapes without significantly reducing their superconducting property is crucial for numerous applications (MRI, motor/generator, power transmission, etc.). In this study, low sintering temperature (~230 °C) nano-silver paste was used as solder to join two 2G HTS tapes. In addition, two heating methods, i.e., furnace heating (heat flux outside-in) and resistive Joule heating (heat flux inside-out), were studied. This study indicates that the heat flux from internal by resistive Joule heating method shows less deteriorating impact to the 2G RE-Ba-Cu-O tape (RE: rare earth element) during the sintering process with the best specific resistance of 0.074 µΩ∙cm2 and Ic retention percentage of 99% (i.e., Ic reduced from 100 A before joining to 99 A after joining). This study indicates that nano-silver paste together with resistive Joule heating can possibly be used as soldering materials to join 2G HTS tapes.

Finite Element Analysis on Initial Crack Site of Porous Structure Fabricated by Electron Beam Additive Manufacturing.

Ti6Al4V specimens with porous structures can be fabricated by additive manufacturing to obtain the desired Young's modulus. Their mechanical strength and deformation behavior can be evaluated using finite element analysis (FEA), with various models and simulation methodologies described in the existing literature. Most studies focused on the evaluation accuracy of the mechanical strength and deformation behavior using complex models. This study presents a simple elastic model for brittle specimens followed by an electron beam additive manufacturing (EBAM) process to predict the initial crack site and threshold of applied stress related to the failure of cubic unit lattice structures. Six cubic lattice specimens with different porosities were fabricated by EBAM, and compression tests were performed and compared to the FEA results. In this study, two different types of deformation behavior were observed in the specimens with low and high porosities. The adopted elastic model and the threshold of applied stress calculated via FEA showed good capabilities for predicting the initial crack sites of these specimens. The methodology presented in this study should provide a simple yet accurate method to predict the fracture initiation of porous structure parts.

Low Sintering Temperature Nano-Silver Pastes with High Bonding Strength by Adding Silver 2-Ethylhexanoate.

A silver precursor (silver 2-ethylhexanoate) and silver nanoparticles were synthesized and used to prepare a low sintering temperature nano-silver paste (PM03). We optimized the amount of silver 2-ethylhexanoate added and the sintering temperature to obtain the best performance of the nano-silver paste. The relationship between the microstructures and properties of the paste was studied. The addition of silver 2-ethylhexanoate resulted in less porosity, leading to lower resistivity and higher shear strength. Thermal compression of the paste PM03 at 250 °C with 10 MPa pressure for 30 min was found to be the proper condition for copper-to-copper bonding. The resistivity was (3.50 ± 0.02) × 10-7 Ω∙m, and the shear strength was 57.48 MPa.

Conducting silver networks based on electrospun poly(methyl methacrylate) and silver trifluoroacetate.

Silver networks with high transmittance and low resistance were prepared on transparent substrates via a polymer-assisted electrospinning technique and post treatments. Nonaqueous media containing poly(methyl methacrylate) (PMMA) and silver trifluoroacetate (STA) were formulated and electrospun as polymer/metal-precursor nanofibers with as-spun fiber diameters ranging from 640 to 3000 nm. Nanofibers randomly deposited on transparent substrates formed a plane scaffold, which served as the raw material for the conducting silver network. Post-thermal treatment at a moderate temperature of 100 °C reduced the STA precursors to silver nanoparticles (Ag NPs). Further heat treatment at elevated temperatures thermally decomposed the organic polymer and triggered sintering of the Ag NPs into a connected one-dimensional (1D) domain. Silver fibers with diameters ranging between 800 and 4500 nm formed continuous conducting networks on the substrate surface. The sheet resistances of these conducting silver networks revealed strong correlations with the original STA/PMMA ratios and with the silver network morphologies after the polymers were removed. The material fabrication was carefully investigated, and the surface plasmon resonances (SPRs), fiber morphologies, and electrical and optical properties of the products were examined. The optimized conducting silver networks exhibited sheet resistances as low as 15 Ω/sq and diffusive optical transparencies of approximately 54%.

An in situ study on the coalescence of monolayer-protected Au-Ag nanoparticle deposits upon heating.

The structural evolution of thiolate-protected nanoparticles of gold, silver, and their alloys with various Au/Ag ratios (3:1, 1:1, and 1:3) upon heating was investigated by means of in situ synchrotron radiation X-ray diffraction. The relationships between the coalescence and composition of nanoparticles, as well as the surfactant reactions, were clarified. Experimental results show that there existed a critical temperature ranging from 120°C to 164°C, above which the tiny broad X-ray diffraction peaks became sharp and strong due to particle coalescence. The coalescence temperatures for alloy nanoparticle deposits were clearly lower than those for pure metals, which can be ascribed to the rivalry between the thermodynamic effect due to alloying and the interactions between surface-assembled layers and the surface atoms of the nanoparticles. The strong affinity of thiolates to Ag and thus complex interactions give rise to a greater energy barrier for the coalescence of nanoparticles into the bulk and subsequent high coalescence temperature. The influences of particle coalescence on the optical and electrical properties of the nanoparticle deposits were also explored.

Cu(In(1-x)Ga(x))S2 nanocrystals and films: low-temperature synthesis with size and composition control.

We demonstrate a single-step X-ray irradiation process that yields high-quality Cu(In1-xGax)S2 nanocrystals in colloidal solutions, with complete control of size and composition. Thin films produced by drop-casting exhibit high-quality photoresponse, confirming that our process is suitable for microelectronics applications.

Shape-controlled synthesis of silver nanocrystals by X-ray irradiation for inkjet printing.

A suite of silver (Ag) nanocrystals have been synthesized using a rapid water radiolysis approach via X-ray irradiation. Various shapes including spheroidal, prism, rod, and multifaceted nanoparticles can be produced by varying the initial concentration of polyvinylpyrrolidone (PVP) relative to silver nitrate (AgNO3). UV-visible spectroscopy and transmission electron microscopy (TEM) coupled with selected area electron diffraction (SAED) have been used to characterize these Ag products. At an optimized reagent ratio, a mixture of high-aspect-ratio rods (tunable to ∼50) and spheroidal particles result. Such a mixture is proven to have highly beneficial melting point and dispersive properties suited to inkjet printing of conductive Ag lines. The resistivity of the printed lines decreases to 77.7 µΩ and 33.1 µΩ after heating to 200 and 350 °C.

Kinetic study of Pt nanocrystal deposition on Ag nanowires with clean surfaces via galvanic replacement.

Without using any templates or surfactants, this study develops a high-yield process to prepare vertical Ag-Pt core-shell nanowires (NWs) by thermally assisted photoreduction of Ag NWs and successive galvanic replacement between Ag and Pt ions. The clean surface of Ag nanowires allows Pt ions to reduce and deposit on it and forms a compact sheath comprising Pt nanocrystals. The core-shell structural feature of the NWs thus produced has been demonstrated via transmission electron microscopy observation and Auger electron spectroscopy elemental analysis. Kinetic analysis suggests that the deposition of Pt is an interface-controlled reaction and is dominated by the oxidative dissolution of Ag atoms. The boundaries in between Pt nanocrystals may act as microchannels for the transport of Ag ions during galvanic replacement reactions.

Ultra-long Pt nanolawns supported on TiO2-coated carbon fibers as 3D hybrid catalyst for methanol oxidation.

In this study, TiO2 thin film photocatalyst on carbon fibers was used to synthesize ultra-long single crystalline Pt nanowires via a simple photoreduction route (thermally activated photoreduction). It also acted as a co-catalytic material with Pt. Taking advantage of the high-aspect ratio of the Pt nanostructure as well as the excellent catalytic activity of TiO2, this hybrid structure has the great potential as the active anode in direct methanol fuel cells. The electrochemical results indicate that TiO2 is capable of transforming CO-like poisoning species on the Pt surface during methanol oxidation and contributes to a high CO tolerance of this Pt nanowire/TiO2 hybrid structure.

Fabrication of single crystal CuGaS2 nanorods by X-ray irradiation.

CuGaS(2) nanorods were synthesized by irradiating the precursor solution with intense X-rays. The products are single crystal nanorods with preferential [220] growth and a uniform size distribution. We also report on the photoresponse of drop-cast films of these nanorods.

Direct growth of ultra-long platinum nanolawns on a semiconductor photocatalyst.

A template- and surfactant-free process, thermally assisted photoreduction, is developed to prepare vertically grown ultra-long Pt nanowires (NWs) (about 30-40 nm in diameter, 5-6 µm in length, and up to 80 NWs/100 µm2 in the wire density) on TiO2 coated substrates, including Si wafers and carbon fibers, with the assistance of the photocatalytic ability and semiconductor characteristics of TiO2. A remarkable aspect ratio of up to 200 can be achieved. TEM analytical results suggest that the Pt NWs are single-crystalline with a preferred 〈111〉 growth direction. The precursor adopted and the heat treatment conditions are crucial for the yield of NWs. The photoelectrons supplied by TiO2 gives rise to the formation of nano-sized Pt nuclei from salt melt or solution. The subsequent growth of NWs is supported by the thermal electrons which also generated from TiO2 during the post thermal treatment. The interactions between the ions and the electrons in the Pt/TiO2 junction are discussed in this study.

Low-temperature noninjection approach to homogeneously-alloyed PbSe(x)S(1-x) colloidal nanocrystals for photovoltaic applications.

Homogeneously alloyed PbSe(x)S(1-x) nanocrystals (NCs) with their excitonic absorption peaks in wavelength shorter than 1200 nm were developed for photovoltaic (PV) applications. Schottky-type solar cells fabricated with our PbSe0.3S0.7 NCs as their active materials reached a high power conversion efficiency (PCE) of 3.44%, with an open circuit voltage (V(oc)) of 0.49 V, short circuit photocurrent (J(sc)) of 13.09 mA/cm², and fill factor (FF) of 0.54 under Air Mass 1.5 global (AM 1.5G) irradiation of 100 mW/cm². The syntheses of the small-sized colloidal PbSe(x)S(1-x) NCs were carried out at low temperature (60 °C) with long growth periods (such as 45 min) via a one-pot noninjection-based approach in 1-octadecene (ODE), featuring high reaction yield, high product quality, and high synthetic reproducibility. This low-temperature approach employed Pb(oleate)2 as a Pb precursor and air-stable low-cost thioacetamide (TAA) as a S source instead of air-sensitive high-cost bis(trimethylsilyl)sulfide ((TMS)2S), with n-tributylphosphine selenide (TBPSe) as a Se precursor instead of n-trioctylphosphine selenide (TOPSe). The reactivity difference of TOPSe made from commercial TOP 90% and TBPSe made from commercial TBP 97% and TBP 99% was addressed with in situ observation of the temporal evolution of NC absorption and with ³¹P nuclear magnetic resonance (NMR). Furthermore, the addition of a strong reducing/nucleation agent diphenylphosphine (DPP) promoted the reactivity of the Pb precursor through the formation of a Pb-P complex, which is much more reactive than Pb(oleate)2. Thus, the reactivity of TBPSe was increased more than that of TAA. The larger the DPP-to-Pb feed molar ratio, the more the Pb-P complex, the higher the Se amount in the resulting homogeneously alloyed PbSe(x)S(1-x) NCs. Therefore, the use of DPP allowed reactivity match of the Se and S precursors and led to sizable nucleation at low temperature so that long growth periods became feasible. The present study brings insight into the formation mechanism of monomers, nucleation/growth of colloidal composition-tunable NCs, and materials design and synthesis for next-generation low-cost and high-efficiency solar cells.

Observations on PVP-protected noble metallic nanoparticle deposits upon heating via in situ synchrotron radiation X-ray diffraction.

Through monitoring the evolution of the X-ray diffraction peaks, the phase transformation of PVP-protected Ag and Au nanoparticle deposits (NPDs) on electronic substrates of Cu and Ni upon heating in air was investigated via in situ synchrotron radiation X-ray diffraction. With an increasing temperature, the broad diffraction peak of nano-sized Ag and Au particles with the original average diameters of 4.2 nm and 9.6 nm, respectively, became sharp because of particle coarsening and coalescence. Complex phase transitions among Au, Cu, AuCu(3) and CuO(x) were observed, mainly due to the negative enthalpy of mixing between Au and Cu. The interactions between NPDs and the substrates affected the shift of diffraction peaks to lower angles, caused by thermal expansion and also the temperature for the oxide formation. Compared to Au, Ag NPDs did not form intermetallic compounds with Cu and the formation of copper oxides can also be retarded mainly due to the phase separation feature of the Ag-Cu system.

Dependence of surface atomic arrangement of titanium dioxide on metallic nanowire nucleation by thermally assisted photoreduction.

Through studying the optical, electrical and photocatalytic properties of anatase TiO(2) films with different preferred orientations, (101) and (004), this study clarified the relationship between the formation of metallic nanowires by thermally assisted photoreduction process and surface atomic bonding conditions of TiO(2). Experimental results show that the (101) anatase films which yielded much more Ag nanowires than the (004) oriented films and exhibited more complex superficial atomic bonding, which could be demonstrated by the Gaussian bands in photoluminescence spectra. This might lead to higher carrier concentration and mobility, as well as longer life time for photo-exited electrons and consequently a greater photocatalytic activity for reducing metallic ions. The fact that the anatase (101) surface acted as the preferred nucleation sites for Ag nanowires was supported by high resolution transmission electron microscopy lattice image of a TiO(2) nanofiber where an Ag nanowire was grown.

Constructions of silver nanowires and copper oxide microrings by a surface-formation technique.

We demonstrate a simple method to synthesize silver wires by thermal reduction of aqueous AgNO(3) droplet with catalytic anatase TiO(2) nanoparticles which were spin-coated on Si wafer. Structural characterization of the silver wires shows that the nanowires grow primarily along the [011] direction. SEM image of the silver wires clearly shows the catalytic TiO(2) nano-cluster attached to the end of the each silver wire. Since the process was surfactant-free, the silver nanowires prepared by our method retain the excellent electrical conductivity. The intrinsic resistivity calculated from the current-voltage curve for a wire with 12880.41 nm(2) cross-section area was 18.72 microohm cm, which is about 11.6 times higher than that of bulk silver (1.61 microohm cm). Our simple method can be also applied to generate CuO with ring-shaped microstructure by using ITO conducting glass as matrix. We have found that the size and reproducibility are well-controllable. A single phase of CuO ring-shaped microstructure with outer diameters ranging from approximately 13 to 17 microm and inner diameters ranging from approximately 1.4 to 3.3 microm was obtained. The composition of CuO microring was confirmed by thin-film XRD and XPS analyses.

One-step synthesis of uniform silver nanoparticles capped by saturated decanoate: direct spray printing ink to form metallic silver films.

The one-step synthesis and spectroscopic characterizations of size-controlled silver nanoparticles are described. The transmission electron microscopy (TEM), nuclear magnetic resonance (NMR), Fourier transform infrared spectroscopy (FT-IR), thermal gravimetric-mass analysis (TGA-MS) and X-ray photoelectron spectroscopy (XPS) techniques were used to characterize the decanoate-protected silver nanoparticles. TEM analysis showed that spherical nanoclusters of 7.52 +/- 0.57 nm were produced. Furthermore, the particle sizes are uniform with a narrow size distribution. For all samples, Ag 3d(5/2) and 3d(3/2) components appeared at 368.5 and 374.5 eV, respectively, in the XPS spectrum; these values compare very well with the typical values of carboxylate-protected Ag nanoparticles. A thermal analysis mass spectrometer was used to analyze the desorption behavior of decanoate-protected nanoparticles. From the desorption maximum temperatures of 181 and 263 degrees C, activation energies of 27.2 and 32.2 kcal mol(-1) for the desorption processes in the Ag MPCs were obtained, assuming a first-order reaction and using a pre-exponential factor of 1 x 10(13) s(-1). A specific resistivity of 6.097 microOmega cm for the silver metal film (0.7 microm) on a Si wafer can be produced simply by thermal annealing of an Ag monolayer-protected clusters film under an atmosphere of 90% N(2)-10% H(2) at 300 degrees C for 1 h.

A novel method for preparing vertically grown single-crystalline gold nanowires.

A surfactant-free, template-less and seed-less method, namely the thermal-assisted photoreduction (TAP) process, has been developed to synthesize vertically grown Au nanowires (30-80 nm in diameter and about 2 µm in length) on the surface of thin film titanium dioxide (TiO(2)), which is locally excited by blackbody radiation. The Au nanowires thus produced are single-crystalline with a preferred [Formula: see text] growth direction. The electrical behavior investigated using a nanomanipulation device indicates that the Au nanowires possess an excellent electrical resistivity of about 3.49 × 10(-8) Ω m.