Submicrometer aluminum spheres' adhesion to planar silicon substrates.

We investigate the adhesion mechanism of aluminum spheres on a silicon substrate. Aluminum particles in the size range of 60-1500 nm were deposited onto a silicon substrate. It was found that aluminum particles underwent plastic deformation rather than elastic deformation because of van der Waals interactions. A finite element model developed recently is also used to analyze our results. Because the MP model was proposed to describe plastic deformation based on an analysis of metal microcontacts, our results prove the correctness of the MP model from its origin and basis of arguments.

Preparation of spherical silica particles by Stöber process with high concentration of tetra-ethyl-orthosilicate.

In this paper, Stöber process with high concentration of tetra-ethyl-orthosilicate (TEOS) up to 1.24 M is used to prepare monodisperse and uniform-size silica particles. The reactions are carried out at [TEOS]=0.22-1.24 M, low concentrations of ammonia ([NH(3)]=0.81[TEOS]), and [H(2)O]=6.25[TEOS] in isopropanol. The solids content in the resulting suspension achieves a maximum value of 7.45% at 1.24 M TEOS. Various-sized particles in the range of 30-1000 nm are synthesized. The influences of TEOS, NH(3), and H(2)O on the size and size distribution of the particles are discussed. A modified monomer addition model combined with aggregation model is proposed to analyze the formation mechanism of silica particles.

Contact between submicrometer silica spheres.

Recently, the scope of the investigation of the deformation mechanism extended to the micrometer and submicrometer regimes. The sphere-substrate contact method was usually used because it is rather difficult to make two micrometer or submicrometer spheres contact each other precisely. Here, we used the sphere-sphere contact method via a novel, simple process to investigate the deformation of spheres. The silica particle size ranges from 400 to 900 nm. Traditionally, the harder the particle, the smaller both the contact radius and the adhesion force. Therefore, it is widely accepted that silica particles should undergo elastic deformation, but we found that silica particles underwent plastic deformation rather than elastic deformation because of van der Waals interaction. The contact radii were observed by scanning electron microscopy (SEM).