Redeposition of a straight-sided buckle under pressure.

The unilateral buckling of a stressed thin film on a substrate has been investigated theoretically in the framework of the Föppl-von Kármán theory of thin plates when an increasing overpressure is considered onto the upper free surface of the film. It is found that, depending on the initial stress in the film and overpressure, two scenarios of evolution may occur. The snap-through of the one-dimensional buckle leading to the full redeposition should take place for low values of the initial stress. When the initial stress exceeds a critical value, a partial redeposition of the buckle should proceed as the overpressure increases. A snap-through while the redeposition mechanism has taken place should also occur for higher values of the overpressure.

Plastic folding of buckling structures.

Atomic force microscopy observations of the free surface of gold thin films deposited on silicon substrates have evidenced the buckling of the films and the formation of blister patterns undergoing plastic folding. The classical elastic buckling and plastic deformation of the films are analyzed in the framework of the Föppl-Von Kármán theory of thin plates introducing the notion of low-angle tilt boundaries and dislocation distributions to describe this folding effect. It is demonstrated that, in agreement with elementary plasticity of bent crystals, the presence of such tilt-boundaries results in the formation of buckling patterns of lower energy than "classical" elastic blisters.

How does crystalline substrate plasticity modify thin film buckling?

We report experimental atomic force microscopy observations and analytical modeling of buckling structures of thin films deposited on single crystal substrates. The formation of straight-sided blisters just above the step structures resulting from the dislocations emergence has been observed and explained in the framework of the Föppl-von Karman theory of thin plates. A critical step height above which the buckling may occur has been determined and the asymmetry of the resulting blisters has been explained. Finally, the new buckling criterion has been compared with the classical one in the plane case and allows us to explain the blisters localization on step structures.