Mesoscopic quantitative chemical analyses using STEM-EDX in current and next generation polycrystalline Ni-based superalloys.

Quantitative chemical analyses of Ni3Al based hardening precipitates (γ') in polycrystalline Ni based superalloys have been conducted using energy dispersive X-ray spectroscopy (EDX), coupled with a scanning transmission electron microscope (STEM). The aim of the current investigation is (1) to evaluate the accuracy of calibration (k factor determinations and absorption corrections using a combination of differential X-ray absorption (DXA) and convergent beam electron diffraction (CBED)) by comparing with thermodynamic calculations and (2) to demonstrate the importance of the EDX chemical analysis by taking advantage of its unique capabilities to analyse sub-micron scale chemistries within a mesoscopic field of view under STEM. Our experimental findings show good agreement with the mole fraction ratio of γ' to the disordered γ matrix predicted using the Lever rule on a thermodynamically stabilised unimodal superalloy, RR1000. The significance of analysing a statistically viable number of samples in thermodynamically metastable superalloys and the chemical fluctuations found in coarse γ', sized above 200 nm on a scale of a few hundred nanometres in the context of solving a complex morphological evolution of γ' particles is demonstrated.

An FIB-SEM slice-and-view study of three-dimensional beta phase distribution in Ti-6Al-4V.

In the scanning electron microscope, weak secondary electron contrast between the alpha and beta phases of a Ti-6Al-4V alloy can be improved via imaging conditions such as beam voltage and current. Dual beam focussed ion beam-scanning electron microscopes are thereby suited for characterising micron and sub-micron microstructural features of Ti-6Al-4V in three dimensions via serial-sectioning procedures.

In situ hydride formation in titanium during focused ion milling.

It is well known that titanium and its alloys are sensitive to electrolytes and thus hydrides are commonly observed in electropolished foils. In this study, focused ion beam (FIB) milling was used to prepare thin foils of titanium and its alloys for transmission electron microscopy. The results show the following: (i) titanium hydrides were observed in pure titanium, (ii) the preparation of a bulk sample in water or acid solution resulted in the formation of more hydrides and (iii) FIB milling aids the precipitation of hydrides, but there were never any hydrides in Ti64 and Ti5553.