Possible cause of excess sludge reduction in an oxic-settling-anaerobic activated sludge process (OSA process).

Modification of a conventional activated sludge process by inserting a sludge holding tank in a sludge return line forms an oxic-settling-anaerobic (OSA) process that may provide a cost-effective way to reduce excess sludge production in activated sludge processes. In this paper we systematically evaluate the following possible scenarios that may explain the reduction of excess sludge in the OSA process: (i). energy uncoupling, (ii). domination of slow growers, (iii). soluble microbial products (SMPs) effect and (iv). sludge decay in the sludge holding tank under a low oxidation-reduction potential (ORP) condition. Results show that only the final scenario may reasonably explain this reduction. It has also been found that the sludge decay process in the sludge holding tank may involve the reduction of the cell mass.

Effect of low ORP in anoxic sludge zone on excess sludge production in oxic-settling-anoxic activated sludge process.

This paper studied the effect of oxidation-reduction potential (ORP) in the anoxic sludge zone on the excess sludge production in the oxic-settling-anoxic process (OSA process), a modified activated sludge process. Two pilot-scale activated sludge systems were employed in this study: (1) an OSA process that was modified from a conventional activated sludge process by inserting a sludge holding tank or namely the "anoxic" tank in the sludge return line; and (2) a conventional process used as the reference system. Each was composed of a membrane bioreactor to serve the aeration tank and solid/liquid separator. Both systems were operated with synthetic wastewater for 9 months. During the operation, the OSA system was operated with different ORP levels (+100 to -250 mV) in its anoxic tank. It has been confirmed that the OSA system produced much less excess sludge than the reference system. A lower ORP level than +100 mV in the anoxic tank is in favor of the excess sludge reduction. When the ORP level decreased from +100 to -250 mV the sludge reduction efficiency was increased from 23% to 58%. It has also been found that the OSA system performed better than the reference system with respect to the chemical oxygen demand removal efficiency and sludge settleability. The OSA process may present a potential low-cost solution to the excess sludge problem in an activated sludge process because addition of a sludge holding tank is only needed.

Feasibility of using a chlorination step to reduce excess sludge in activated sludge process.

The ultimate disposal of excess sludge generated from activated sludge processes has been one of the most challenging problems for wastewater treatment utilities. Previous work has shown that excess sludge can be minimized successfully by using sludge ozonation to dissolve it into substrates to be oxidized in the aeration tank. However, this approach is a costly option. Therefore, as an alternative solution, we propose to use chlorination to replace ozonation in excess sludge minimization in the light of operational cost. To investigate the feasibility of this low cost approach, this paper mainly focuses on the effect of chlorination on sludge reduction rate, formation of trihalomethanes, sludge settleability, and effluent quality. Two identical activated sludge membrane bioreactors were continuously operated with synthetic wastewater under the same operation conditions for several months. During this period, one pilot unit was used as the reference system without chlorination of excess sludge, while another served as a testing unit, where excess sludge was taken out for conducting chlorination at a dose of 133mg/g MLSS every day and the chlorinated liquor was then returned to the aeration tank. The sludge production rate and the water quality of both the units were analyzed daily. It was observed that the sludge production could readily be reduced by 65% once the chlorination treatment was involved. However, the chlorination treatment also resulted in poor sludge settleability as well as significant increase of soluble chemical oxygen demand in the effluent, which creates potential difficulties in the operation of a conventional treatment plant with gravity clarifiers. However, it has been demonstrated that by integrating the immersed membrane into the activated sludge process these difficulties can be overcome effectively.