[Risk assessment and toxicity effects of materials used during additive manufacturing with FDM technology]. / Ocena zagrozen i dzialanie toksyczne materialów stosowanych podczas drukowania przestrzennego w technologii FDM.

This paper discusses the potential of additive printing, the risks it poses to users' health (including 3D printer operators) and the effects of chemical substances released during the printing based on the available in vitro and in vivo studies. It was shown that substances emitted during printing with the commonly used acrylonitrile butadiene styrene filament in additive manufacturing might have carcinogenic, hepatotoxic and teratogenic effects, as well as toxic effect on the respiratory system. The latest research on the mechanism of formation of particles and volatile organic compounds during 3D printing, the parameters affecting their potential emission, and trends in reducing these hazards are indicated. The need for the design of more environmentally friendly and less emissive printing materials, as well as strategies for prevention and individual and collective protection measures are emphasized. Users of 3D printers should be familiar with all possible aspects of the threats associated with the printing process. Insufficient data on direct exposure to chemicals and particles released during the use of filaments makes it difficult to build awareness of safe working practices. Of particular concern is the health impact of emitted chemicals and particles from thermally treated materials in one of the most popular technologies for 3D printing, i.e., fused deposition modelling. Exposure of the users to, e.g., plasticizers added to filaments occurs through a variety of routes, by absorption through the skin, by inhalation or ingestion. Available epidemiological data, as well as current experimental works, indicate that such exposure is a high risk of cardiovascular diseases, atherosclerosis in adults, and cardiac problems and metabolic disorders in children. This review, by identifying potential risk factors, may contribute to reducing the health loss of printer users and improving working conditions and safety, especially in enterprises where additive manufacturing technology is used. Med Pr Work Health Saf. 2024;75(2):159-171.

Exposure to chemical substances and particles emitted during additive manufacturing.

Additive manufacturing is an innovative technology that allows the production of three-dimensional objects replicating digital models. The aim of this study was to identify whether the use of this technology in a room without mechanical ventilation system may pose a health risk to its users due to the emission of chemical compounds and fine particles. Measurements were conducted in a furnished space with natural ventilation only, during additive manufacturing on a fused deposition modeling printer with 9 different filaments. Both chemicals and particles were sampled. Volatile organic compounds and phthalic acid esters were determined by gas chromatography-mass spectrometry detection. Carbonyl compounds were determined using the high-performance liquid chromatography with diode-array detection method. Fine particle emission studies were carried out using a DiSCmini particle counter (Testo). In the air samples, numerous chemical substances were identified including both the monomers of the individual materials used for printing such as styrene and other degradation products (formaldehyde, toluene, xylenes). Moreover, 3D printing process released particles with modal diameters ranging from 22.1 to 106.7 nm and increased the number concentration of particles in the workplace air. The results of analyses, depending on the type of material applied, showed the presence of particles and chemical substances in the working environment that may pose a risk to human health. Most of the identified substances can be harmful when inhaled and irritating to eyes and skin.

State of the art in additive manufacturing and its possible chemical and particle hazards-review.

Additive manufacturing, enabling rapid prototyping and so-called on-demand production, has become a common method of creating parts or whole devices. On a 3D printer, real objects are produced layer by layer, thus creating extraordinary possibilities as to the number of applications for this type of devices. The opportunities offered by this technique seem to be pushing new boundaries when it comes to both the use of 3D printing in practice and new materials from which the 3D objects can be printed. However, the question arises whether, at the same time, this solution is safe enough to be used without limitations, wherever and by everyone. According to the scientific reports, three-dimensional printing can pose a threat to the user, not only in terms of physical or mechanical hazards, but also through the potential emissions of chemical substances and fine particles. Thus, the presented publication collects information on the additive manufacturing, different techniques, and ways of printing with application of diverse raw materials. It presents an overview of the last 5 years' publications focusing on 3D printing, especially regarding the potential chemical and particle emission resulting from the use of such printers in both the working environment and private spaces.

Determination of phthalates in particulate matter and gaseous phase emitted in indoor air of offices.

Phthalate esters (PAEs) are endocrine disrupters and can disrupt the functioning of different hormones, causing adverse effects on human health. Due to the potential exposure to phthalates in office rooms, their concentrations in the air of these premises after their renovation and furnishing were determined. The aim of the study was to determine the content of these compounds in the gas phase and adsorbed on the particles. Thus, the combined sampler with filters and adsorption tube was used for air sampling. Samples were analyzed by GC-MS. The gas fraction was dominated by dimethyl phthalate (DMP), diethyl phthalate (DEP), and the inhalable fraction by dibutyl phthalate (DBP) and 2-(diethylhexyl) phthalate (DEHP). The total concentration of phthalates in the respirable fraction in the furnished rooms was as much as 92% of the phthalates determined in the inhalable fraction. In the rooms immediately after renovation and those arranged and used by employees for 7 months, their concentration in the respirable fraction did not exceed 25% of the phthalates in the inhalable fraction. Phthalate concentration in the renovated rooms after 7 months of their usage dropped by 84% in relation to PAEs concentration in newly arranged rooms and by 68% in relation to the phthalate concentration in empty rooms.

Exhaust emissions from diesel engines fueled by different blends with the addition of nanomodifiers and hydrotreated vegetable oil HVO.

Diesel emissions have a significant impact on the atmosphere, contributing to air pollution, smog and global warming. As a result, diesel exhaust is dangerous to human health. While emissions reduction efforts have often focused on changing engine design or improving aftertreatment, diesel fuel modifications can also play an important role in improving engine efficiency and reducing exhaust emissions. The aim of this work was to examine the potential for emissions reductions under real-world conditions when employing fuel additives. Three different additives were examined, consisting of hydrotreated vegetable oil (HVO) and two commercial additives containing nanoparticles of cerium dioxide and ferrocene. HVO was selected as a renewable fuel, an alternative to commonly used biodiesels with competitive advantages. The new European driving cycle (NEDC) procedure was used to measure emissions of regulated compounds: carbon monoxide, nitrogen oxides, hydrocarbons and particulates (by mass and number) from an 11-year-old passenger car equipped with a diesel engine powered by fuel blends. The fuel blends prepared met the quality requirements for diesel fuel. The results obtained confirm that the application of both HVO and nano-additives to diesel can achieve a significant reduction of carbon monoxide (52%) and hydrocarbon (47%) emissions compared to the B7 base fuel. Particulate emissions (up to 10% by mass of particulates and 7% by number of particulates) were found to be best reduced by adding nanoparticles of cerium dioxide to the B7 fuel (with 30% HVO), while the best results in reducing nitrogen oxide emissions were obtained by adding ferrocene nanoparticles to the B7 fuel with 30% HVO.

[Dangerous chemical substances--tools supporting occupational risk assessment]. / Niebezpieczne substancje chemiczne--narzedzia wspomagajace ocene ryzyka zawodowego.

The assessment of risk associated with exposure to chemicals in the work environment is a task that still poses a lot of difficulties for the employers. At the same time the probability of adverse health effects faced by an employee as a result of such risks, and the related employer's material losses should motivate employers to seek effective solutions aimed at assessing the risks and controling them to an acceptable level by the application of appropriate preventive measures. The paper presents examples of tools to assist the employer in the risk assessment associated with the presence of chemical agents in the workplace. Examples of guides, manuals, checklists and various interactive tools, developed in Poland and other European Union (EU) countries, as well as in countries outside the EU and international organizations are described. These tools have been developed to meet the current requirements of the law and allow a rough estimation of chemical risk and based on these estimates take further steps to improve working con- ditions and safety.

Needle-trap device for the sampling and determination of chlorinated volatile compounds.

A needle-trap device, with immobilized sorbent inside the syringe, coupled with GC-MS was applied for air sampling and determination of chlorinated volatile organic compounds such as dichloromethane, trichloromethane, and tetrachloromethane. The application of a needle trap packed with combination of three sorbents including Tenax TA, Carbopack X, and Carboxen 1000 resulted in detection limits of few pg for chlorinated volatile compounds and recoveries of 99.2-102.8%. The extraction and desorption parameters were optimized within the study. As a result, the precision determined as RSD was equal to 5.05 and 3.03 and 6.52% for dichloromethane, trichloromethane, and tetrachloromethane, respectively. The storage time for chlorinated compounds up to 48 h and reusability of the needle-trap device were verified. The obtained results have proved the ability of needle traps to compete with other solventless sampling and sample preparation extraction techniques.

Emission of polycyclic aromatic hydrocarbons from selected processes in steelworks.

The emission of polycyclic aromatic hydrocarbons from selected processes in steelworks in southern Poland was investigated. Size-segregated samples of air particulate matter (<0.25, 0.25-0.5, 0.5-1.0, 1.0-2.5 and 2.5-10 µm) were collected at the electric arc furnace and rolling mill. The PAHs were sampled with the personal cascade impactor and identified by HPLC with fluorescence detector. The obtained results showed that collected PAH contents were significantly higher at the electric arc furnace. The highest content of total PAHs (93 ng m(-3)) was present in the smallest particles of 0.5 µm aerodynamic diameter or less, indicating that the ultrafine particles have a high contribution in the overall PM(2.5) fine fraction. Concentrations of Py, CH, BbF, BaP and BghiP came to 76% of total PAHs content in <0.25 µm fraction. The five- and six-ring compounds (BbF, BkF, BaP, DBA, BghiP) with 4-ring chrysene presented typical unimodal size distribution with one predominant peak for this particles' diameter. Phenanthrene and fluoranthene exhibited highest concentrations on coarse particles in the range of 10-2.5 µm, decreasing with decrease of a particle size fraction. Using the toxic equivalent factor (TEF), the mean contributions of the carcinogenic potency of BaP to the air samples collected at the arc furnace and rolling mill (fraction below 0.25 µm) were determined to be 66.3% and 50.3%, respectively.