Biodegradable and Flexible Wood-Gelatin Composites for Soft Actuating Systems.

Compliant materials are indispensable for many emerging soft robotics applications. Hence, concerns regarding sustainability and end-of-life options for these materials are growing, given that they are predominantly petroleum-based and non-recyclable. Despite efforts to explore alternative bio-derived soft materials like gelatin, they frequently fall short in delivering the mechanical performance required for soft actuating systems. To address this issue, we reinforced a compliant and transparent gelatin-glycerol matrix with structure-retained delignified wood, resulting in a flexible and entirely biobased composite (DW-flex). This DW-flex composite exhibits highly anisotropic mechanical behavior, possessing higher strength and stiffness in the fiber direction and high deformability perpendicular to it. Implementing a distinct anisotropy in otherwise isotropic soft materials unlocks new possibilities for more complex movement patterns. To demonstrate the capability and potential of DW-flex, we built and modeled a fin ray-inspired gripper finger, which deforms based on a twist-bending-coupled motion that is tailorable by adjusting the fiber direction. Moreover, we designed a demonstrator for a proof-of-concept suitable for gripping a soft object with a complex shape, i.e., a strawberry. We show that this composite is entirely biodegradable in soil, enabling more sustainable approaches for soft actuators in robotics applications.

Intercellular Matrix Infiltration Improves the Wet Strength of Delignified Wood Composites.

Delignified wood (DW) represents a promising bio-based fibrous material as a reinforcing component in high-performance composites. These cellulose composites possess excellent strength and stiffness in the dry state, which are significantly higher than for natural wood. However, in the wet state, a penetrating water layer enters the intercellular regions and disrupts the stress transfer mechanisms between cell fibers in fully DW. This water layer initially facilitates complex shaping of the material but imparts DW composites with very low wet stiffness and strength. Therefore, a sufficient stress transfer in the wet state necessitates a resin impregnation of these intercellular regions, establishing bonding mechanisms between adjacent fibers. Here, we utilize a water-based dimethyloldihydroxyethylene urea thermosetting matrix (DMDHEU) and compare it with a non-water-based epoxy matrix. We infiltrate these resins into DW and investigate their spatial distribution by scanning electron microscopy, atomic force microscopy, and confocal Raman spectroscopy. The water-based resin impregnates the intercellular areas and generates an artificial compound middle lamella, while the epoxy infiltrates only the cell lumina of the dry DW. Tensile tests in the dry and wet states show that the DMDHEU matrix infiltration of the intercellular areas and the cell wall results in a higher tensile strength and stiffness compared to the epoxy resin. Here, the artificial compound middle lamella made of DMDHEU bonds adjacent fibers together and substantially increases the composites' wet strength. This study elucidates the importance of the interaction and spatial distribution of the resin system within the DW structure to improve mechanical properties, particularly in the wet state.