Complex study of air pollution in electroplating workshop.

A comprehensive analysis of the state of air inside an industrial workshop with electroplating production was carried out. The data of quantitative distribution of suspended particles by size fractions (PM0.3, PM0.5, PM1, PM3, PM5, PM10) are presented for 15 main processes of electroplating. Morphometric and chemical composition of the surface of particles were studied. We observed particles of rounded shape, various agglomerates with complex geometric shapes, acute-angular particles, which when inhaled pose a maximum threat to human health. Chemical analysis of these particles showed an absolute predominance of oxides of non-ferrous metals, the percentage of which varied depending on the type of electroplating bath. The content of highly hazardous substances of the 1st (Zn, Pb, and Cd) and the 2nd (Cu, Cr, Ni, Co, and Mo) hazard classes in each sample was recorded.

Characterization of fume particles generated during arc welding with various covered electrodes.

Arc welding operations are considered to be risky procedures by generating hazardous welding fume for human health. This study focuses on the key characteristics, as well as dispersion models, of welding fumes within a work zone. Commercial and widely used types of electrodes with various types of covering (rutile, basic, acidic and rutile-cellulose) were used in a series of experiments on arc welding operations, under 100 and 150 amps of electric current. According to the results of this study, maximum levels of pollution with particles of PM10 fraction occur in the workspace during arc welding operations. Disregarding the types of electrodes used, the 3D models of dispersion of the РМ10 particles at the floor plane exhibit corrugated morphologies while also demonstrate high concentrations of the РМ10 particles at distances 0-3 m and 4-5 m from the emission source. The morphology of these particles is represented by solid and hollow spheres, 'nucleus-shell' structures, perforated spheres, sharp-edged plates, agglomerates of the tree-like (coral) shape. At last the bifractional mechanism of fume particle formation for this type of electrodes is also shown and described. In this article results are reported, which demonstrate the hazards of the arc welding process for human health. The results of the characterization of WFs reported improve our understanding of risks that these operations pose to human health and may strengthen the need for their control and mitigation.

An alternative approach to kinetic analysis of temperature-programmed reaction data.

To date, kinetic computations have been carried out efficiently for a great variety of physico-chemical processes including crystallization, melting and solid-solid transitions. However, appropriate methods for the kinetic analysis of chemical reactions, especially multi-staged reactions, are currently lacking. Here we report on an alternative way of treating temperature-programmed reaction data using the reduction of iron(iii) oxide as an example. The main principle in the suggested approach is to take into account every stage of the studied process, resulting in a system of kinetic differential equations. Kinetic parameters (activation energy and preexponential factors) are optimized for each of the stages, and cubic splines are used to approximate the conversion functions that reflect changes in reaction-specific surface area throughout the process. The applicability of the suggested method has been tested on temperature-programmed reduction (TPR) data for iron(iii) oxide samples produced from the original Fe2O3 powder by annealing it at 600, 700 and 800 °C. Results of kinetic analysis obtained at different temperature regimes demonstrate the good stability and performance of the method. Peculiarities of iron(iii) oxide reduction have been revealed, depending on the stage and heating rate. The influence of material morphology on the reduction kinetics has been assessed by comparing preexponential factors corresponding to the first reduction stage. This approach allows a comparison of the structural characteristics of the materials based on the kinetic analysis of the TPR data. Using optimized conversion functions, the initial particle size distribution has been reproduced. Theoretically found particle size distribution was found to correlate well with the experimental distribution obtained via laser diffraction.