Laser Printing of Multilayered Alternately Conducting and Insulating Microstructures.

Production of multilayered microstructures composed of conducting and insulating materials is of great interest as they can be utilized as microelectronic components. Current proposed fabrication methods of these microstructures include top-down and bottom-up methods, each having their own set of drawbacks. Laser-based methods were shown to pattern various materials with micron/sub-micron resolution; however, multilayered structures demonstrating conducting/insulating/conducting properties were not yet realized. Here, we demonstrate laser printing of multilayered microstructures consisting of conducting platinum and insulating silicon oxide layers by a combination of thermally driven reactions with microbubble-assisted printing. PtCl2 dissolved in N-methyl-2-pyrrolidone (NMP) was used as a precursor to form conducting Pt layers, while tetraethyl orthosilicate dissolved in NMP formed insulating silicon oxide layers identified by Raman spectroscopy. We demonstrate control over the height of the insulating layer between ∼50 and 250 nm by varying the laser power and number of iterations. The resistivity of the silicon oxide layer at 0.5 V was 1.5 × 1011 Ωm. Other materials that we studied were found to be porous and prone to cracking, rendering them irrelevant as insulators. Finally, we show how microfluidics can enhance multilayered laser microprinting by quickly switching between precursors. The concepts presented here could provide new opportunities for simple fabrication of multilayered microelectronic devices.

Assembly of Conductive Polyaniline Microstructures by a Laser-Induced Microbubble.

Micropatterns of conductive polymers are key for various applications in the fields of flexible electronics and sensing. A bottom-up method that allows high-resolution printing without additives is still lacking. Here, such a method is presented based on microprinting by the laser-induced microbubble technique (LIMBT). Continuous micropatterning of polyaniline (PANI) was achieved from a dispersion of the emeraldine base form of PANI (EB-PANI) in n-methyl-2-pyrrolidone (NMP). A focused laser beam is absorbed by the EB-PANI nanoparticles and leads to formation of a microbubble, followed by convection currents, which rapidly pin EB-PANI nanoparticles to the bubble/substrate interface. Micro-Raman spectra confirmed that the printed patterns preserve the molecular structure of EB-PANI. A simple transformation of the printed lines to the conducting emeraldine salt form of PANI (ES-PANI) was achieved by doping with various acid solutions. The hypothesized deposition mechanism was verified, and the resulting structures were characterized by microscopic methods. The microstructures displayed conductivities of 3.8 × 10-1 S/cm upon HCl doping and 1.5 × 10-1 S/cm upon H2SO4 doping, on par with state-of-the-art patterning methods. High fidelity control over the width of the printed lines down to ∼650 nm was accomplished by varying the laser power and microscope stage velocity. This straightforward bottom-up method using low-power lasers offers an alternative to current microfabrication techniques.

Microfluidic-based linear-optics label-free imager.

Linear optics based nanoscopy previously reached resolution beyond the diffraction limit, illuminating samples in the visible light regime while allowing light to interact with freely moving metallic nanoparticles. However, the hydrodynamics governing the nanoparticle motion used to scan the sample is very complex and has low probability of achieving appropriate and fast mapping in practice. Hence, an implementation of the technique on real biological samples has not been demonstrated so far. Moreover, a suitable way to perform controlled nanoparticle scanning of biological samples is required. Here we show a solution where a microfluidic channel is used to flow and trap biological samples inside a water droplet along with suspended nanoparticles surrounded by silicone oil. The evanescent light scattered from the sample and is rescattered by the nanoparticles in the vicinity. This encodes the sub-wavelength features of the sample which can later on be decoded and reconstructed from measurements in the far field. The microfluidic system-controlled flow allows better nanoparticle scanning of the sample and maintains an isolated system for each sample in each droplet. A more localized scan at the droplet water/oil interface is also conducted using amphiphilic nanoparticles where their hydrophilic side is constrained to the droplet and their hydrophobic side is constrained to the oil. This allows higher probability of capturing evanescent fields closer to their origin, yielding better resolution and a higher signal to noise ratio. Using this system, we obtained images of an E. coli sample and demonstrated how the method yield fine resolution of the sample contours. To the best of our knowledge, this is the first time that a linear and label free optics imaging process was performed using a micro-fluidic device.

Simultaneous laser-induced synthesis and micro-patterning of a metal organic framework.

Micro-patterning of a metal organic framework (MOF) from a solution of precursors is achieved by local laser heating. Nano-sized MOFs are formed, followed by rapid assembly due to convective flows around a heat-induced micro-bubble. This laser-induced bottom-up technique is the first to suggest simultaneous synthesis and micro-patterning of MOFs, alleviating the need for pre-preparation and stabilization.

Drag controlled formation of polymeric colloids with optical traps.

Optical trapping is a powerful optical manipulation technique for controlling various mesoscopic systems that allows formation of tailor-made polymeric micro-sized colloids by directed coalescence of nucleation sites. However, control over the size of a single colloid requires constant monitoring of the growth process and deactivation of the optical trap once it reaches the required dimensions. Moreover, producing more than one colloid requires moving the sample to a pristine location where the process must be repeated. Here, we present a novel method for continuous control over formation of polydimethylsiloxane colloids based on directed coalescence induced by optical traps under flow inside microfluidic channels. Once the drag force on a growing colloid exceeds the trapping force, it leaves the optical trap, and a new colloid starts to form at the same location. We demonstrate repeatability of the process and selectively produce colloids with radii of ∼1-14 µm by controlling the laser intensity and flow rate. In addition, holographic optical tweezers are used to show how multiple optical traps in 3D could be used to influence a significant cross section of the micro-channel, thus forming a light-controlled assembly line for colloidal formation.

Controlled Shape and Porosity of Polymeric Colloids by Photo-Induced Phase Separation.

The shape and porosity of polymeric colloids are two properties that highly influence their ability to accomplish specific tasks. For micro-sized colloids, the control of both properties was demonstrated by the photo-induced phase separation of droplets of NOA81-a thiol-ene based UV-curable adhesive-mixed with acetone, water, and polyethylene glycol. The continuous phase was perfluoromethyldecalin, which does not promote phase separation prior to UV activation. A profound influence of the polymer concentration on the particle shape was observed. As the photo-induced phase separation is triggered by UV radiation, polymerization drives the extracted solution out of the polymeric matrix. The droplets of the extracted solution coalesce until they form a dimple correlated to the polymer concentration, significantly changing the shape of the formed solid colloids. Moreover, control could be gained over the porosity by varying the UV intensity, which governs the kinetics of the reaction, without changing the chemical composition; the number of nanopores was found to increase significantly at higher intensities.

Imaging of nanoparticle dynamics in live and apoptotic cells using temporally-modulated polarization.

Gold nanoparticles are widely exploited in phototherapy. Owing to their biocompatibility and their strong visible-light surface plasmonic resonance, these particles also serve as contrast agents for cell image enhancement and super-resolved imaging. Yet, their optical signal is still insufficiently strong for many important real-life applications. Also, the differentiation between adjacent nanoparticles is usually limited by the optical resolution and the orientations of non-spherical particles are unknown. These limitations hamper the progress in cell research by direct optical microscopy and narrow the range of phototherapy applications. Here we demonstrate exploiting the optical anisotropy of non-spherical nanoparticles to achieve super-resolution in live cell imaging and to resolve the intracellular nanoparticle orientations. In particular, by modulating the light polarization and taking advantage of the polarization-dependence of gold nanorod optical properties, we realize the 'lock-in amplification', widely-used in electronic engineering, to achieve image enhancement in live cells and in cells that undergo apoptotic changes.

Microfluidic Devices Containing ZnO Nanorods with Tunable Surface Chemistry and Wetting-Independent Water Mobility.

Interest in polydimethylsiloxane (PDMS) microfluidic devices has grown dramatically in recent years, particularly in the context of improved performance lab-on-a-chip devices with decreasing channel size enabling more devices on ever smaller chips. As channels become smaller, the resistance to flow increases and the device structure must be able to withstand higher internal pressures. We report herein the fabrication of microstructured surfaces that promote water mobility independent of surface static wetting properties. The key tool in this approach is the growth of ZnO nanorods on the bottom face of the microfluidic device. We show that water flow in these devices is similar whether the textured nanorod-bearing surface is hydrophilic or superhydrophobic; that is, the device tolerates a wide range of surface wetting properties without changing the water flow within the device. This is not the case for smooth surfaces with different wetting properties, wherein hydrophilic surfaces result in slower flow rates. The ability to create monolayer-coated ZnO nanorods in a PDMS microfluidic device also allows for a variety of surface modifications within standard mass-produced devices. The inorganic ZnO nanorods can be coated with alkyl phosphonate monolayers. These monolayers can be used to convert hydrophilic surfaces into hydrophobic and even superhydrophobic surfaces that provide a platform for further surface modification. We also report photopatterned biomolecule immobilization within the channels on the monolayer-coated ZnO rods.

Self-faceting of emulsion droplets as a route to solid icosahedra and other polyhedra.

HYPOTHESIS: Temperature-controlled self-faceting of liquid droplets has been recently discovered in surfactant-stabilized alkane-in-water emulsions. We hypothesize that similar self-faceting may occur in emulsion droplets of UV-polymerizable linear hydrocarbons. We further hypothesize that the faceted droplet shapes can be fixed by UV-initiated polymerization, thus providing a new route towards the production of solid polyhedra. EXPERIMENTS: Temperature-induced shape variations were studied by optical microscopy in micron-size emulsion droplets of UV-polymerizable alkyl acrylate. When polymerized, the resultant solid particles' 3D shape and internal structure were determined by combined scanning electron microscopy (SEM) and focused ion beam (FIB) slicing. The SEM and FIB nanoscale resolution provided a far greater detail imaging than that achievable for the liquid droplets, which could only be studied by optical microscopy, severely limiting their 3D shape determination. FINDINGS: We demonstrate the formation of solid icosahedra, polyhedral platelets, and rods of hitherto-unreported sizes, well below the 3D-printing resolution (∼20µm). The presence of icosahedral shapes and the absence of any resolvable internal structure at sub-µm length scales, are in line with the surface-freezing-driven mechanism proposed for the faceting phenomenon. Further development of the method presented here may allow large-quantity production of shaped micron- to nano- sized colloidal building blocks for 3D metamaterials and other applications.

Influencing colloidal formation with optical traps.

We present a novel concept where optical traps are used to influence an ongoing polymerization process of emulsion droplets. By directed coalescence and partial fusion of intermediate nucleation sites, spherical and elongated colloids with specific dimensions are formed. The strength of this approach lies in its versatility and ease of making various changes to the end product without the need for chemical modifications.