Boiler ash utilization in the Canadian pulp and paper industry.

Pulp and paper mill biomass boilers generate large quantities of ash in Canada with British Columbia (BC) being the highest ash generating province followed closely by Quebec. Generally, the generated ash is landfilled, particularly in BC, with only a small amount being used beneficially. It is anticipated that the difficulty associated with the management of ash will worsen over time as the industry increases its reliance on green fuel. Thus, there is a strong need to identify beneficial uses of pulp and paper boiler ash for the sake of environmental and economic sustainability. The purpose of this report is to provide the first step in this direction, a review of proposed or implemented uses for coal and hog (or wood) ash around the world. Considering both the properties of the ash and local opportunities, this could be the first step toward screening the applications that may apply to individual mills. Several large-scale practices use ash, such as land application (as a nutrient source or as a liming agent), use in the construction industry (as a replacement for cement or as a fill material), and reclamation of mine sites and stabilization of unpaved forest roads. In some cases, relatively small-scale applications have been used which included uses such as a compost component, agent for pH adjustment of liquid streams and slurries, blasting abrasive, and source of quartz for glass manufacturing to name a few. It is important to note that the chemical nature of both fly and bottom ashes can be quite variable due to the type of wood residues combusted as well as combustion equipment used and must be considered in identifying beneficial applications.

Comparison of mechanical pretreatment methods for the enhancement of anaerobic digestion of pulp and paper waste activated sludge.

The conventional anaerobic digestion process, requiring long solids retention times (SRTs) to digest solids, is currently viewed as impractical for the pulp and paper industry because of high capital costs associated with the construction of new digesters. Recent developments in sludge solubilization technology could be promising in reducing digester size, which also allows for the potential use of decommissioned tanks, both of which can reduce the capital cost. Three pretreatment technologies for use with anaerobic digestion were tested on laboratory-scale to investigate their feasibility. The SRTs in all three digesters systematically decreased from 20 to 3 days. The reference digester was fed waste activated sludge (WAS) to serve as the control at the same SRTs. The other digesters were fed WAS that had been preconditioned using mechanical shearing, sonication, or high-pressure homogenization technology. Anaerobic digestion with high-pressure homogenization produced as much methane at 3-day mean SRT as that from the reference digester operated at 20-day SRT. Therefore, a new digester can theoretically be 85% smaller than a conventional digester. An added benefit of WAS to methane conversion is the recovery of nutrients nitrogen and phosphorus.

Pretreatment technologies for advancing anaerobic digestion of pulp and paper biotreatment residues.

While anaerobic digestion is commonly practiced in the municipal sector, it has not gained popularity in the pulp and paper industry mainly because of its long sludge residence time requirement of 20-30 days. The construction of large digesters to provide such extended residence times is capital-intensive and thus the implementation of anaerobic digestion has remained economically prohibitive. A review of the literature suggests that recent developments in sludge preconditioning technologies have substantially reduced the sludge residence time requirement to the order of 7 days. Also, the preconditioned sludges have been reported to hold potential for higher methane recovery with reduced excess sludge production requiring disposal. Such advantages, coupled with escalating fuel prices and the introduction of carbon credits under the Kyoto Accord, have significantly improved the economics of anaerobic digestion. As the cost of sludge management varies from one mill to another, mill-specific economic assessment of anaerobic digestion could identify cost-saving opportunities.

Use of acid preconditioning for enhanced dewatering of wastewater treatment sludges from the pulp and paper industry.

In municipal and industrial practices, wastewater treatment sludges are generally conditioned with organic polymers before dewatering. The dewatering polymers are expensive and contribute significantly to the overall sludge management cost. This paper discusses a preconditioning strategy that holds great promise for enhancing dewatering properties of wastewater treatment sludges, while reducing the cost. In this approach, the waste activated sludge (WAS) is briefly preconditioned with an acid before flocculating with an organic polymer. Experimental results showed that acid preconditioning significantly enhanced dewatering. Separately acidifying WAS and subsequently combining it with primary sludge produced higher presscake solids than acidifying the combined sludge to the same final pH. Acidification exhibited the added benefit of reducing Escherichia coli counts in sludge, thus improving its biological character. This may provide flexibility in choosing a beneficial use application.

A review of secondary sludge reduction technologies for the pulp and paper industry.

The broader application of the activated sludge process in pulp and paper mills, together with increased production, have amplified sludge management problems. With sludge management costs as high as 60% of the total wastewater treatment plant operating costs, and increasingly stringent environmental regulations, it is economically advantageous for pulp and paper mills to reduce their biosolids production. In order to provide a state-of-the-art review of secondary sludge reduction technologies, we have considered the scenarios of lower sludge production through process modifications, and waste-activated sludge reduction through post-treatment. A critical evaluation of all candidate reduction technologies indicates that sludge reduction through treatment process changes appears more appealing than post-treatment alternatives. The former approach offers a clear advantage over the latter in that the treatment process changes reduce sludge production in the first place, thus decreasing sludge management cost. Although it is technically feasible to eliminate the need for sludge disposal, it is unlikely to be economically feasible at this time.