Stable Operation of Paired CO2 Reduction/Glycerol Oxidation at High Current Density.

Despite the considerable efforts made by the community, the high operation cell voltage of CO2 electrolyzers is still to be decreased to move toward commercialization. This is mostly due to the high energy need of the oxygen evolution reaction (OER), which is the most often used anodic pair for CO2 reduction. In this study, OER was replaced by the electrocatalytic oxidation of glycerol using carbon-supported Pt nanoparticles as an anode catalyst. In parallel, the reduction of CO2 to CO was performed at the Ag cathode catalyst using a membraneless microfluidic flow electrolyzer cell. Several parameters were optimized, starting from the catalyst layer composition (ionomer quality and quantity), through operating conditions (glycerol concentration, applied electrolyte flow rate, etc.), to the applied electrochemical protocol. By identifying the optimal conditions, a 75-85% Faradaic efficiency (FE) toward glycerol oxidation products (oxalate, glycerate, tartronate, lactate, glycolate, and formate) was achieved at 200 mA cm-2 total current density while the cathodic CO formation proceeded with close to 100% FE. With static protocols (potentio- or galvanostatic), a rapid loss of glycerol oxidation activity was observed during the long-term measurements. The anode catalyst was reactivated by applying a dynamic potential step protocol. This allowed the periodic reduction, hence, refreshing of Pt, ensuring stable, continuous operation for 5 h.

Effects of Iron Species on Low Temperature CO2 Electrolyzers.

Electrochemical energy conversion devices are considered key in reducing CO2 emissions and significant efforts are being applied to accelerate device development. Unlike other technologies, low temperature electrolyzers have the ability to directly convert CO2 into a range of value-added chemicals. To make them commercially viable, however, device efficiency and durability must be increased. Although their design is similar to more mature water electrolyzers and fuel cells, new cell concepts and components are needed. Due to the complexity of the system, singular component optimization is common. As a result, the component interplay is often overlooked. The influence of Fe-species clearly shows that the cell must be considered holistically during optimization, to avoid future issues due to component interference or cross-contamination. Fe-impurities are ubiquitous, and their influence on single components is well-researched. The activity of non-noble anodes has been increased through the deliberate addition of iron. At the same time, however, Fe-species accelerate cathode and membrane degradation. Here, we interpret literature on single components to gain an understanding of how Fe-species influence low temperature CO2 electrolyzers holistically. The role of Fe-species serves to highlight the need for considerations regarding component interplay in general.

One-step electrodeposition of binder-containing Cu nanocube catalyst layers for carbon dioxide reduction.

To reach industrially relevant current densities in the electrochemical reduction of carbon dioxide, this process must be performed in continuous-flow electrolyzer cells, applying gas diffusion electrodes. Beyond the chemical composition of the catalyst, both its morphology and the overall structure of the catalyst layer are decisive in terms of reaction rate and product selectivity. We present an electrodeposition method for preparing coherent copper nanocube catalyst layers on hydrophobic carbon paper, hence forming gas diffusion electrodes with high coverage in a single step. This was enabled by the appropriate wetting of the carbon paper (controlled by the composition of the electrodeposition solution) and the use of a custom-designed 3D-printed electrolyzer cell, which allowed the deposition of copper nanocubes selectively on the microporous side of the carbon paper substrate. Furthermore, a polymeric binder (Capstone ST-110) was successfully incorporated into the catalyst layer during electrodeposition. The high electrode coverage and the binder content together result in an increased ethylene production rate during CO2 reduction, compared to catalyst layers prepared from simple aqueous solutions.

Local hydrophobicity allows high-performance electrochemical carbon monoxide reduction to C2+ products.

While CO can already be produced at industrially relevant current densities via CO2 electrolysis, the selective formation of C2+ products seems challenging. CO electrolysis, in principle, can overcome this barrier, hence forming valuable chemicals from CO2 in two steps. Here we demonstrate that a mass-produced, commercially available polymeric pore sealer can be used as a catalyst binder, ensuring high rate and selective CO reduction. We achieved above 70% faradaic efficiency for C2+ products formation at j = 500 mA cm-2 current density. As no specific interaction between the polymer and the CO reactant was found, we attribute the stable and selective operation of the electrolyzer cell to the controlled wetting of the catalyst layer due to the homogeneous polymer coating on the catalyst particles' surface. These results indicate that sophistically designed surface modifiers are not necessarily required for CO electrolysis, but a simpler alternative can in some cases lead to the same reaction rate, selectivity and energy efficiency; hence the capital costs can be significantly decreased.

Membrane Electrode Assembly for Electrocatalytic CO2 Reduction: Principle and Application.

Electrocatalytic CO2 reduction reaction (CO2 RR) in membrane electrode assembly (MEA) systems is a promising technology. Gaseous CO2 can be directly transported to the cathode catalyst layer, leading to enhanced reaction rate. Meanwhile, there is no liquid electrolyte between the cathode and the anode, which can help to improve the energy efficiency of the whole system. The remarkable progress achieved recently points out the way to realize industrially relevant performance. In this review, we focus on the principles in MEA for CO2 RR, focusing on gas diffusion electrodes and ion exchange membranes. Furthermore, anode processes beyond the oxidation of water are considered. Besides, the voltage distribution is scrutinized to identify the specific losses related to the individual components. We also summarize the progress on the generation of different reduced products together with the corresponding catalysts. Finally, the challenges and opportunities are highlighted for future research.

Systematic screening of gas diffusion layers for high performance CO2 electrolysis.

Certain industrially relevant performance metrics of CO2 electrolyzers have already been approached in recent years. The energy efficiency of CO2 electrolyzers, however, is yet to be improved, and the reasons behind performance fading must be uncovered. The performance of the electrolyzer cells is strongly affected by their components, among which the gas diffusion electrode is one of the most critical elements. To understand which parameters of the gas diffusion layers (GDLs) affect the cell performance the most, we compared commercially available GDLs in the electrochemical reduction of CO2 to CO, under identical, fully controlled experimental conditions. By systematically screening the most frequently used GDLs and their counterparts differing in only one parameter, we tested the influence of the microporous layer, the polytetrafluoroethylene content, the thickness, and the orientation of the carbon fibers of the GDLs. The electrochemical results were correlated to different physical/chemical parameters of the GDLs, such as their hydrophobicity and surface cracking.

Intermittent Operation of CO2 Electrolyzers at Industrially Relevant Current Densities.

We demonstrate the dynamic operation of CO2 electrolyzer cells, with a power input mimicking the output of a solar photovoltaic power plant. The zero-gap design ensured efficient intermittent operation for a week, while avoiding significant performance loss.

Anode Catalysts in CO2 Electrolysis: Challenges and Untapped Opportunities.

The field of electrochemical carbon dioxide reduction has developed rapidly during recent years. At the same time, the role of the anodic half-reaction has received considerably less attention. In this Perspective, we scrutinize the reports on the best-performing CO2 electrolyzer cells from the past 5 years, to shed light on the role of the anodic oxygen evolution catalyst. We analyze how different cell architectures provide different local chemical environments at the anode surface, which in turn determines the pool of applicable anode catalysts. We uncover the factors that led to either a strikingly high current density operation or an exceptionally long lifetime. On the basis of our analysis, we provide a set of criteria that have to be fulfilled by an anode catalyst to achieve high performance. Finally, we provide an outlook on using alternative anode reactions (alcohol oxidation is discussed as an example), resulting in high-value products and higher energy efficiency for the overall process.

Local Chemical Environment Governs Anode Processes in CO2 Electrolyzers.

A major goal within the CO2 electrolysis community is to replace the generally used Ir anode catalyst with a more abundant material, which is stable and active for water oxidation under process conditions. Ni is widely applied in alkaline water electrolysis, and it has been considered as a potential anode catalyst in CO2 electrolysis. Here we compare the operation of electrolyzer cells with Ir and Ni anodes and demonstrate that, while Ir is stable under process conditions, the degradation of Ni leads to a rapid cell failure. This is caused by two parallel mechanisms: (i) a pH decrease of the anolyte to a near neutral value and (ii) the local chemical environment developing at the anode (i.e., high carbonate concentration). The latter is detrimental for zero-gap electrolyzer cells only, but the first mechanism is universal, occurring in any kind of CO2 electrolyzer after prolonged operation with recirculated anolyte.

Enhanced Photoelectrochemical Performance of Cuprous Oxide/Graphene Nanohybrids.

Combination of an oxide semiconductor with a highly conductive nanocarbon framework (such as graphene or carbon nanotubes) is an attractive avenue to assemble efficient photoelectrodes for solar fuel generation. To fully exploit the possible synergies of the hybrid formation, however, precise knowledge of these systems is required to allow rational design and morphological engineering. In this paper, we present the controlled electrochemical deposition of nanocrystalline p-Cu2O on the surface of different graphene substrates. The developed synthetic protocol allowed tuning of the morphological features of the hybrids as deduced from electron microscopy. (Photo)electrochemical measurements (including photovoltammetry, electrochemical impedance spectroscopy, photocurrent transient analysis) demonstrated better performance for the 2D graphene containing photoelectrodes, compared to the bare Cu2O films, the enhanced performance being rooted in suppressed charge carrier recombination. To elucidate the precise role of graphene, comparative studies were performed with carbon nanotube (CNT) films and 3D graphene foams. These studies revealed, after allowing for the effect of increased surface area, that the 3D graphene substrate outperformed the other two nanocarbons. Its interconnected structure facilitated effective charge separation and transport, leading to better harvesting of the generated photoelectrons. These hybrid assemblies are shown to be potentially attractive candidates in photoelectrochemical energy conversion schemes, namely CO2 reduction.

Flow-driven pattern formation in the calcium-oxalate system.

The precipitation reaction of calcium oxalate is studied experimentally in the presence of spatial gradients by controlled flow of calcium into oxalate solution. The density difference between the reactants leads to strong convection in the form of a gravity current that drives the spatiotemporal pattern formation. The phase diagram of the system is constructed, the evolving precipitate patterns are analyzed and quantitatively characterized by their diameters and the average height of the gravity flow. The compact structures of calcium oxalate monohydrate produced at low flow rates are replaced by the thermodynamically unstable calcium oxalate dihydrate favored in the presence of a strong gravity current.

Controlled Photocatalytic Synthesis of Core-Shell SiC/Polyaniline Hybrid Nanostructures.

Hybrid materials of electrically conducting polymers and inorganic semiconductors form an exciting class of functional materials. To fully exploit the potential synergies of the hybrid formation, however, sophisticated synthetic methods are required that allow for the fine-tuning of the nanoscale structure of the organic/inorganic interface. Here we present the photocatalytic deposition of a conducting polymer (polyaniline) on the surface of silicon carbide (SiC) nanoparticles. The polymerization is facilitated on the SiC surface, via the oxidation of the monomer molecules by ultraviolet-visible (UV-vis) light irradiation through the photogenerated holes. The synthesized core-shell nanostructures were characterized by UV-vis, Raman, and Fourier Transformed Infrared (FT-IR) Spectroscopy, thermogravimetric analysis, transmission and scanning electron microscopy, and electrochemical methods. It was found that the composition of the hybrids can be varied by simply changing the irradiation time. In addition, we proved the crucial importance of the irradiation wavelength in forming conductive polyaniline, instead of its overoxidized, insulating counterpart. Overall, we conclude that photocatalytic deposition is a promising and versatile approach for the synthesis of conducting polymers with controlled properties on semiconductor surfaces. The presented findings may trigger further studies using photocatalysis as a synthetic strategy to obtain nanoscale hybrid architectures of different semiconductors.

Incorporation of cobalt-ferrite nanoparticles into a conducting polymer in aqueous micellar medium: strategy to get photocatalytic composites.

In this study an easy strategy for conducting polymer based nanocomposite formation is presented through the deposition of cobalt-ferrite (CoFe(2)O(4)) containing poly(3,4-ethylenedioxythiophene) (PEDOT) thin layers. The electrochemical polymerization has been performed galvanostatically in an aqueous micellar medium in the presence of the nanoparticles and the surface active Triton X-100. The nanoparticles have been characterized by Transmission electron microscopy (TEM), the thin layers has been studied by applying Scanning electron microscopy (SEM), and X-ray diffraction (XRD), and the basic electrochemical properties have been also determined. Moreover, electrocatalytic activity of the composite was demonstrated in the electrooxidation reaction of dopamine (DA). The enhanced sensitivity - related to the cobalt-ferrite content - and the experienced photocatalyitic activity are promising for future application.