Insect-scale fast moving and ultrarobust soft robot.

Mobility and robustness are two important features for practical applications of robots. Soft robots made of polymeric materials have the potential to achieve both attributes simultaneously. Inspired by nature, this research presents soft robots based on a curved unimorph piezoelectric structure whose relative speed of 20 body lengths per second is the fastest measured among published artificial insect-scale robots. The soft robot uses several principles of animal locomotion, can carry loads, climb slopes, and has the sturdiness of cockroaches. After withstanding the weight of an adult footstep, which is about 1 million times heavier than that of the robot, the system survived and continued to move afterward. The relatively fast locomotion and robustness are attributed to the curved unimorph piezoelectric structure with large amplitude vibration, which advances beyond other methods. The design principle, driving mechanism, and operating characteristics can be further optimized and extended for improved performances, as well as used for other flexible devices.

Transition by head-on collision: mechanically mediated manoeuvres in cockroaches and small robots.

Exceptional performance is often considered to be elegant and free of 'errors' or missteps. During the most extreme escape behaviours, neural control can approach or exceed its operating limits in response time and bandwidth. Here we show that small, rapid running cockroaches with robust exoskeletons select head-on collisions with obstacles to maintain the fastest escape speeds possible to transition up a vertical wall. Instead of avoidance, animals use their passive body shape and compliance to negotiate challenging environments. Cockroaches running at over 1 m or 50 body lengths per second transition from the floor to a vertical wall within 75 ms by using their head like an automobile bumper, mechanically mediating the manoeuvre. Inspired by the animal's behaviour, we demonstrate a passive, high-speed, mechanically mediated vertical transitions with a small, palm-sized legged robot. By creating a collision model for animal and human materials, we suggest a size dependence favouring mechanical mediation below 1 kg that we term the 'Haldane limit'. Relying on the mechanical control offered by soft exoskeletons represents a paradigm shift for understanding the control of small animals and the next generation of running, climbing and flying robots where the use of the body can off-load the demand for rapid sensing and actuation.

Wearable Microfluidic Diaphragm Pressure Sensor for Health and Tactile Touch Monitoring.

Flexible pressure sensors have many potential applications in wearable electronics, robotics, health monitoring, and more. In particular, liquid-metal-based sensors are especially promising as they can undergo strains of over 200% without failure. However, current liquid-metal-based strain sensors are incapable of resolving small pressure changes in the few kPa range, making them unsuitable for applications such as heart-rate monitoring, which require a much lower pressure detection resolution. In this paper, a microfluidic tactile diaphragm pressure sensor based on embedded Galinstan microchannels (70 µm width × 70 µm height) capable of resolving sub-50 Pa changes in pressure with sub-100 Pa detection limits and a response time of 90 ms is demonstrated. An embedded equivalent Wheatstone bridge circuit makes the most of tangential and radial strain fields, leading to high sensitivities of a 0.0835 kPa-1 change in output voltage. The Wheatstone bridge also provides temperature self-compensation, allowing for operation in the range of 20-50 °C. As examples of potential applications, a polydimethylsiloxane (PDMS) wristband with an embedded microfluidic diaphragm pressure sensor capable of real-time pulse monitoring and a PDMS glove with multiple embedded sensors to provide comprehensive tactile feedback of a human hand when touching or holding objects are demonstrated.

Terradynamically streamlined shapes in animals and robots enhance traversability through densely cluttered terrain.

Many animals, modern aircraft, and underwater vehicles use fusiform, streamlined body shapes that reduce fluid dynamic drag to achieve fast and effective locomotion in air and water. Similarly, numerous small terrestrial animals move through cluttered terrain where three-dimensional, multi-component obstacles like grass, shrubs, vines, and leaf litter also resist motion, but it is unknown whether their body shape plays a major role in traversal. Few ground vehicles or terrestrial robots have used body shape to more effectively traverse environments such as cluttered terrain. Here, we challenged forest-floor-dwelling discoid cockroaches (Blaberus discoidalis) possessing a thin, rounded body to traverse tall, narrowly spaced, vertical, grass-like compliant beams. Animals displayed high traversal performance (79 ± 12% probability and 3.4 ± 0.7 s time). Although we observed diverse obstacle traversal strategies, cockroaches primarily (48 ± 9% probability) used a novel roll maneuver, a form of natural parkour, allowing them to rapidly traverse obstacle gaps narrower than half their body width (2.0 ± 0.5 s traversal time). Reduction of body roundness by addition of artificial shells nearly inhibited roll maneuvers and decreased traversal performance. Inspired by this discovery, we added a thin, rounded exoskeletal shell to a legged robot with a nearly cuboidal body, common to many existing terrestrial robots. Without adding sensory feedback or changing the open-loop control, the rounded shell enabled the robot to traverse beam obstacles with gaps narrower than shell width via body roll. Such terradynamically 'streamlined' shapes can reduce terrain resistance and enhance traversability by assisting effective body reorientation via distributed mechanical feedback. Our findings highlight the need to consider body shape to improve robot mobility in real-world terrain often filled with clutter, and to develop better locomotor-ground contact models to understand interaction with 3D, multi-component terrain.

Simulation of synthetic gecko arrays shearing on rough surfaces.

To better understand the role of surface roughness and tip geometry in the adhesion of gecko synthetic adhesives, a model is developed that attempts to uncover the relationship between surface feature size and the adhesive terminal feature shape. This model is the first to predict the adhesive behaviour of a plurality of hairs acting in shear on simulated rough surfaces using analytically derived contact models. The models showed that the nanoscale geometry of the tip shape alters the macroscale adhesion of the array of fibres by nearly an order of magnitude, and that on sinusoidal surfaces with amplitudes much larger than the nanoscale features, spatula-shaped features can increase adhesive forces by 2.5 times on smooth surfaces and 10 times on rough surfaces. Interestingly, the summation of the fibres acting in concert shows behaviour much more complex that what could be predicted with the pull-off model of a single fibre. Both the Johnson-Kendall-Roberts and Kendall peel models can explain the experimentally observed frictional adhesion effect previously described in the literature. Similar to experimental results recently reported on the macroscale features of the gecko adhesive system, adhesion drops dramatically when surface roughness exceeds the size and spacing of the adhesive fibrillar features.

Photoactuators and motors based on carbon nanotubes with selective chirality distributions.

Direct conversion of light into mechanical work, known as the photomechanical effect, is an emerging field of research, largely driven by the development of novel molecular and polymeric material systems. However, the fundamental impediment is that the previously explored materials and structures do not simultaneously offer fast and wavelength-selective response, reversible actuation, low-cost fabrication and large deflection. Here, we demonstrate highly versatile photoactuators, oscillators and motors based on polymer/single-walled carbon nanotube bilayers that meet all the above requirements. By utilizing nanotubes with different chirality distributions, chromatic actuators that are responsive to selected wavelength ranges are achieved. The bilayer structures are further configured as smart 'curtains' and light-driven motors, demonstrating two examples of envisioned applications.

Gecko toe and lamellar shear adhesion on macroscopic, engineered rough surfaces.

The role in adhesion of the toes and lamellae - intermediate-sized structures - found on the gecko foot remains unclear. Insight into the function of these structures can lead to a more general understanding of the hierarchical nature of the gecko adhesive system, but in particular how environmental topology may relate to gecko foot morphology. We sought to discern the mechanics of the toes and lamellae by examining gecko adhesion on controlled, macroscopically rough surfaces. We used live Tokay geckos, Gekko gecko, to observe the maximum shear force a gecko foot can attain on an engineered substrate constructed with sinusoidal patterns of varying amplitudes and wavelengths in sizes similar to the dimensions of the toes and lamellae structures (0.5 to 6 mm). We found shear adhesion was significantly decreased on surfaces that had amplitudes and wavelengths approaching the lamella length and inter-lamella spacing, losing 95% of shear adhesion over the range tested. We discovered that the toes are capable of adhering to surfaces with amplitudes much larger than their dimensions even without engaging claws, maintaining 60% of shear adhesion on surfaces with amplitudes of 3 mm. Gecko adhesion can be predicted by the ratio of the lamella dimensions to surface feature dimensions. In addition to setae, remarkable macroscopic-scale features of gecko toes and lamellae that include compliance and passive conformation are necessary to maintain contact, and consequently, generate shear adhesion on macroscopically rough surfaces. Findings on the larger scale structures in the hierarchy of gecko foot function could provide the biological inspiration to drive the design of more effective and versatile synthetic fibrillar adhesives.

Dry self-cleaning properties of hard and soft fibrillar structures.

Recently, gecko-inspired synthetic adhesives (GSAs) have been made using a variety of fabrication techniques and materials, with one made from a hard polymer having been reported to recover its shear adhesion after fouling by normal use, or "dry self-clean", a feature useful for applications in wall crawling robots, reusable adhesives, microfabrication and solar panel cleaning. This paper investigates the impact of two design parameters on the dry self-cleaning capability of GSAs by experimentally testing two GSAs after fouling with small (1 µm), medium (3-10 µm), and large (40-50 µm) particles. We found that a GSA made from a hard thermoplastic with nanoscopic fibers was able to recover 96-115% of its shear adhesion after fouling with small and large but not medium particles, while a GSA made from a soft polymer and microscopic fibers recovered 40-55% on medium and large particles, with SEM imaging revealing particles embedding within the polymer. An analysis of the contact strength between fibers, particles and substrates of various dimensions and elasticity reveals that dry self-cleaning will be more effective for GSAs fabricated with smaller fiber diameters and for GSAs fabricated from materials with smaller loss functions, such as hard thermoplastics. These results have important implications on the choice of materials and geometries used for GSAs when dry self-cleaning capability is a desired function in the material.

Friction characteristics of polymeric nanofiber arrays against substrates with tailored geometry.

We present a study on macroscale friction of polyethylene nanofibrillar arrays against patterned rough surfaces with various asperity heights, spacings, and area fractions. These surfaces are prepared by utilizing colloidal lithography and silica evaporation, which allows the independent control of geometric parameters. While the nanofiber arrays exhibit high friction on a smooth surface, much lower friction is observed when the asperity height becomes larger than can be compensated by fiber compliance, or when the asperity spacing becomes small enough to prevent fiber penetration for contact. The observed behavior is discussed with simple mechanical models and summarized to provide some criteria to maintain high friction against rough surfaces.

Wet self-cleaning of superhydrophobic microfiber adhesives formed from high density polyethylene.

Biologically inspired adhesives developed for switchable and controllable adhesion often require repetitive uses in general, dirty, environments. Superhydrophobic microstructures on the lotus leaf lead to exceptional self-cleaning of dirt particles on nonadhesive surfaces with water droplets. This paper describes the self-cleaning properties of a hard-polymer-based adhesive formed with high-aspect-ratio microfibers from high-density polyethylene (HDPE). The microfiber adhesive shows almost complete wet self-cleaning of dirt particles with water droplets, recovering 98% of the adhesion of the pristine microfiber adhesives. The low contact angle hysteresis indicates that the surface of microfiber adhesives is superhydrophobic. Theoretical and experimental studies reveal a design parameter, length, which can control the adhesion without affecting the superhydrophobicity. The results suggest some properties of biologically inspired adhesives can be controlled independently by adjusting design parameters.

Rapid inversion: running animals and robots swing like a pendulum under ledges.

Escaping from predators often demands that animals rapidly negotiate complex environments. The smallest animals attain relatively fast speeds with high frequency leg cycling, wing flapping or body undulations, but absolute speeds are slow compared to larger animals. Instead, small animals benefit from the advantages of enhanced maneuverability in part due to scaling. Here, we report a novel behavior in small, legged runners that may facilitate their escape by disappearance from predators. We video recorded cockroaches and geckos rapidly running up an incline toward a ledge, digitized their motion and created a simple model to generalize the behavior. Both species ran rapidly at 12-15 body lengths-per-second toward the ledge without braking, dove off the ledge, attached their feet by claws like a grappling hook, and used a pendulum-like motion that can exceed one meter-per-second to swing around to an inverted position under the ledge, out of sight. We discovered geckos in Southeast Asia can execute this escape behavior in the field. Quantification of these acrobatic behaviors provides biological inspiration toward the design of small, highly mobile search-and-rescue robots that can assist us during natural and human-made disasters. We report the first steps toward this new capability in a small, hexapedal robot.

Role of counter-substrate surface energy in macroscale friction of nanofiber arrays.

The effect of counter-substrate surface energy on macroscale friction of nanofiber array is studied. Low-density polyethylene (LDPE) fibrillar array fabricated from silicon nanowire template is tested against glass substrates modified with various self-assembled monolayers, which exhibit a wide range of surface energy. A large drop in friction over a narrow range of surface energy is observed and explained in terms of drastically reduced number of fibers in actual contact, in addition to the reduced surface energy. The relationship between surface energy and fiber engagement is discussed with Johnson-Kendall-Roberts (JKR) and elastic beam models.

Carbon nanotube active-matrix backplanes for conformal electronics and sensors.

In this paper, we report a promising approach for fabricating large-scale flexible and stretchable electronics using a semiconductor-enriched carbon nanotube solution. Uniform semiconducting nanotube networks with superb electrical properties (mobility of ∼20 cm2 V(-1) s(-1) and ION/IOFF of ∼10(4)) are obtained on polyimide substrates. The substrate is made stretchable by laser cutting a honeycomb mesh structure, which combined with nanotube-network transistors enables highly robust conformal electronic devices with minimal device-to-device stochastic variations. The utility of this device concept is demonstrated by fabricating an active-matrix backplane (12×8 pixels, physical size of 6×4 cm2) for pressure mapping using a pressure sensitive rubber as the sensor element.

Shear adhesion strength of thermoplastic gecko-inspired synthetic adhesive exceeds material limits.

Natural gecko array wearless dynamic friction has recently been reported for 30,000 cycles on a smooth substrate. Following these findings, stiff polymer gecko-inspired synthetic adhesives have been proposed for high-cycle applications such as robot feet. Here we examine the behavior of high-density polyethylene (HDPE) and polypropylene (PP) microfiber arrays during repeated cycles of engagement on a glass surface, with a normal preload of less than 40 kPa. We find that fiber arrays maintained 54% of the original shear stress of 300 kPa after 10,000 cycles, despite showing a marked plastic deformation of fiber tips. This deformation could be due to shear-induced plastic creep of the fiber tips from high adhesion forces, adhesive wear, or thermal effects. We hypothesize that a fundamental material limit has been reached for these fiber arrays and that future gecko synthetic adhesive designs must take into account the high adhesive forces generated to avoid damage. Although the synthetic material and natural gecko arrays have a similar elastic modulus, the synthetic material does not show the same wear-free dynamic friction as the gecko.

Optically- and thermally-responsive programmable materials based on carbon nanotube-hydrogel polymer composites.

A simple approach is described to fabricate reversible, thermally- and optically responsive actuators utilizing composites of poly(N-isopropylacrylamide) (pNIPAM) loaded with single-walled carbon nanotubes. With nanotube loading at concentrations of 0.75 mg/mL, we demonstrate up to 5 times enhancement to the thermal response time of the nanotube-pNIPAM hydrogel actuators caused by the enhanced mass transport of water molecules. Additionally, we demonstrate the ability to obtain ultrafast near-infrared optical response in nanotube-pNIPAM hydrogels under laser excitation enabled by the strong absorption properties of nanotubes. The work opens the framework to design complex and programmable self-folding materials, such as cubes and flowers, with advanced built-in features, including tunable response time as determined by the nanotube loading.

Effect of fiber geometry on macroscale friction of ordered low-density polyethylene nanofiber arrays.

Ordered low-density polyethylene (LDPE) nanofiber arrays are fabricated from silicon nanowire (SiNW) templates synthesized by a simple wet-chemical process based on metal-assisted electroless etching combined with colloidal lithography. The geometrical effect of nanofibrillar structures on their macroscale friction is investigated over a wide range of diameters and lengths under the same fiber density. The optimum geometry for contacting a smooth glass surface is presented with discussions on the compromise between fiber tip-contact area and fiber compliance. A friction design map is developed, which shows that the theoretical optimum design condition agrees well with the LDPE nanofiber geometries exhibiting high measured friction.

Nanowire active-matrix circuitry for low-voltage macroscale artificial skin.

Large-scale integration of high-performance electronic components on mechanically flexible substrates may enable new applications in electronics, sensing and energy. Over the past several years, tremendous progress in the printing and transfer of single-crystalline, inorganic micro- and nanostructures on plastic substrates has been achieved through various process schemes. For instance, contact printing of parallel arrays of semiconductor nanowires (NWs) has been explored as a versatile route to enable fabrication of high-performance, bendable transistors and sensors. However, truly macroscale integration of ordered NW circuitry has not yet been demonstrated, with the largest-scale active systems being of the order of 1 cm(2) (refs 11,15). This limitation is in part due to assembly- and processing-related obstacles, although larger-scale integration has been demonstrated for randomly oriented NWs (ref. 16). Driven by this challenge, here we demonstrate macroscale (7×7 cm(2)) integration of parallel NW arrays as the active-matrix backplane of a flexible pressure-sensor array (18×19 pixels). The integrated sensor array effectively functions as an artificial electronic skin, capable of monitoring applied pressure profiles with high spatial resolution. The active-matrix circuitry operates at a low operating voltage of less than 5 V and exhibits superb mechanical robustness and reliability, without performance degradation on bending to small radii of curvature (2.5 mm) for over 2,000 bending cycles. This work presents the largest integration of ordered NW-array active components, and demonstrates a model platform for future integration of nanomaterials for practical applications.

Gecko-inspired combined lamellar and nanofibrillar array for adhesion on nonplanar surface.

We report the fabrication from a hard polymer of lamellar structures that act as base support planes for high-aspect ratio nanofiber arrays. We experimentally show that nanofiber arrays on lamellae can adhere to both planar and nonplanar surfaces, exhibiting 5 times greater shear strength on a 100 mum peak-to-peak grating than the arrays without the lamellar support structure. The observed behavior on nonplanar surfaces is attributed to the high compliance of the lamellar flaps. The compliance of the combined lamellae and nanofiber arrays is measured to be about 160 times higher than nanofiber arrays on a flat nonlamellar backing layer.

Hybrid core-shell nanowire forests as self-selective chemical connectors.

Conventional connectors utilize mechanical, magnetic, or electrostatic interactions to enable highly specific and reversible binding of the components (i.e., mates) for a wide range of applications. As the connectors are miniaturized to small scales, a number of shortcomings, including low binding strength, high engagement/disengagement energies, difficulties with the engagement, fabrication challenges, and the lack of reliability are presented that limit their successful operation. Here, we report unisex, chemical connectors based on hybrid, inorganic/organic nanowire (NW) forests that utilize weak van der Waals bonding that is amplified by the high aspect ratio geometric configuration of the NWs to enable highly specific and versatile binding of the components. Uniquely, NW chemical connectors exhibit high macroscopic shear adhesion strength (approximately 163 N/cm(2)) with minimal binding to non-self-similar surfaces, anisotropic adhesion behavior (shear to normal strength ratio approximately 25), reusability (approximately 27 attach/detach cycles), and efficient binding for both micro- and macroscale dimensions.

Contact self-cleaning of synthetic gecko adhesive from polymer microfibers.

Natural gecko toes covered by nanomicro structures can repeatedly adhere to surfaces without collecting dirt. Inspired by geckos, we fabricated a high-aspect-ratio fibrillar adhesive from a stiff polymer and demonstrated self-cleaning of the adhesive during contact with a surface. In contrast to a conventional pressure-sensitive adhesive (PSA), the contaminated synthetic fibrillar adhesive recovered about 33% of the shear adhesion of clean samples after multiple contacts with a clean, dry surface.