Evaluation of Thermochemical Treatments for Rice Husk Ash Valorisation as a Source of Silica in Preparing Geopolymers.

The use of geopolymers has revolutionized research in the field of construction. Although their carbon footprint is often lower than that of traditional mortars with Portland cement, activators such as sodium silicate have a high environmental impact in the manufacturing of materials. Employing alternative alkali sources to produce geopolymers is necessary to obtain materials with a lower carbon footprint. The present research explores the use of rice husk ash (RHA) as an alternative source of silica to produce alkaline activators by four methods: reflux; high pressure and temperature reaction; thermal bath at 65 °C; and shaking at room temperature. To evaluate the efficiency of these methods, two types of experiments were performed: (a) analysing silica dissolved by the filtering/gravimetric method; and (b) manufacturing mortars to compare the effectiveness of the treatment in mechanical strength terms. The percentages of dissolved silica measured by the gravimetric method gave silica dissolution values of 70-80%. The mortars with the best mechanical strength results were the mixtures prepared with the thermal bath treatment at 65 °C. Mortar cured for 1 day (at 65 °C), prepared with this activator, yielded 45 MPa versus the mortar with commercial reagents (40.1 MPa). It was generally concluded that utilising original or milled RHA in preparing activators has minimal influence on either the percentage of dissolved silica or the mechanical strength development of the mortars with this alternative activator.

Reuse of Industrial and Agricultural Waste in the Fabrication of Geopolymeric Binders: Mechanical and Microstructural Behavior.

Resource recovery from waste is one of the most important ways to implement the so-called circular economy, and the use of alkali activated materials can become an alternative for traditional PC-based materials. These types of materials are based on waste resources involving a lower carbon footprint and present similar or high properties and good durability compared to that Portland cement (PC). This research work proposes using new waste generated in different types of industries. Four waste types were employed: fluid catalytic cracking residue (FCC) from the petrochemical industry; ceramic sanitary ware (CSW) from the construction industry; rice husk ash (RHA); diatomaceous waste from beer filtration (DB) (food industry). FCC and CSW were employed as precursor materials, and mixtures of both showed good properties of the obtained alkali activated materials generated with commercial products as activators (NaOH/waterglass). RHA and DB were herein used as an alternative silica source to prepare the alkaline activating solution. Mechanical behavior was studied by the compressive strength development of mortars. The corresponding pastes were characterized by X-ray diffraction, thermogravimetric analysis, and microscopy studies. The results were satisfactory, and demonstrated that employing these alternative activators from waste produces alkali activated materials with good mechanical properties, which were sometimes similar or even better than those obtained with commercial reagents.