Formulation Improvements in the Applications of Surfactant-Oil-Water Systems Using the HLDN Approach with Extended Surfactant Structure.

Soap applications for cleaning and personal care have been used for more than 4000 years, dating back to the pharaonic period, and have widely proliferated with the appearance of synthetic surfactants a century ago. Synthetic surfactants used to make macro-micro-nano-emulsions and foams are used in laundry and detergency, cosmetics and pharmaceuticals, food conditioning, emulsified paints, explosives, enhanced oil recovery, wastewater treatment, etc. The introduction of a multivariable approach such as the normalized hydrophilic-lipophilic deviation (HLD N) and of specific structures, tailored with an intramolecular extension to increase solubilization (the so-called extended surfactants), makes it possible to improve the results and performance in surfactant-oil-water systems and their applications. This article aims to present an up-to-date overview of extended surfactants. We first present an introduction regarding physicochemical formulation and its relationship with performance. The second part deals with the importance of HLD N to make a straightforward classification according to the type of surfactants and how formulation parameters can be used to understand the need for an extension of the molecule reach into the oil and water phases. Then, extended surfactant characteristics and strategies to increase performance are outlined. Finally, two specific applications, i.e., drilling fluids and crude oil dewatering, are described.

Instability of Emulsions Made with Surfactant-Oil-Water Systems at Optimum Formulation with Ultralow Interfacial Tension.

We have studied emulsions made with two- and three-phase oil-water-surfactant systems in which one of the phases is a microemulsion, the other phases being water or/and oil excess phases. Such systems have been extensively studied in the 1970-1980s for applications in enhanced oil recovery. It was found at that time that the emulsions became very unstable in the three-phase systems, but so far few explanations have been proposed. In the most complete one, Kabalnov and colleagues related the emulsion stability to the probability of hole nucleation in the liquid film separating two nearby emulsion drops and associated this probability to the curvature elastic energy of the surfactant layer covering drop surfaces. We propose a different explanation, linked to another type of interfacial elastic energy, associated with compression of the surfactant layers. As found long ago, the three-phase systems are found near optimum formulation (hydrophile lipophile difference, HLD = 0), where the interfacial tension exhibits a deep minimum. The determination of interfacial elastic properties in low interfacial tension systems is not straightforward. In our present work, we used a spinning drop tensiometer with an oscillating rotation velocity. We show that the interfacial compression elastic modulus and viscosity also exhibit a minimum at optimum formulation. We propose that this minimum is related to the acceleration of the surfactant exchanges between the interface, oil and water, near the optimum formulation. Furthermore, we find that the surfactant partitions close to equally between oil and water at the optimum, as in earlier studies. The interfacial tension gradients that slow the thinning of liquid films between drops are reduced by surfactant exchanges between drops and the interface, which are fast whatever the type of drop, oil or water; film thinning is therefore very rapid, and emulsions are almost as unstable as in the absence of surfactant.

Interfacial rheology of low interfacial tension systems using a new oscillating spinning drop method.

When surfactants adsorb at liquid interfaces, they not only decrease the surface tension, they confer rheological properties to the interfaces. There are two types of rheological parameters associated to interfacial layers: compression and shear. The elastic response is described by a storage modulus and the dissipation by a loss modulus or equivalently a surface viscosity. Various types of instruments are available for the measurements of these coefficients, the most common being oscillating pendent drops instruments and rheometers equipped with bicones. These instruments are applicable to systems with large enough interfacial tensions, typically above a few mN/m. We use a new type of instrument based on spinning drop oscillations, allowing to extend the interfacial rheology studies to low and ultralow interfacial tension systems. We present examples of measurements with systems of high and low tension, discuss the possible artifacts and demonstrate the capability of this new technique. We emphasize that the data shown for low interfacial tensions are the first reported in the literature. The instrument is potentially interesting for instance in enhanced oil recovery or demulsification studies.

How to Attain an Ultralow Interfacial Tension and a Three-Phase Behavior with a Surfactant Formulation for Enhanced Oil Recovery: A Review. Part 2. Performance Improvement Trends from Winsor's Premise to Currently Proposed Inter- and Intra-Molecular Mixtures.

The minimum interfacial tension occurrence along a formulation scan at the so-called optimum formulation is discussed to be related to the interfacial curvature. The attained minimum tension is inversely proportional to the domain size of the bicontinuous microemulsion and to the interfacial layer rigidity, but no accurate prediction is available. The data from a very simple ternary system made of pure products accurately follows the correlation for optimum formulation, and exhibit a linear relationship between the performance index as the logarithm of the minimum tension at optimum, and the formulation variables. This relation is probably too simple when the number of variables is increased as in practical cases. The review of published data for more realistic systems proposed for enhanced oil recovery over the past 30 years indicates a general guidelines following Winsor's basic studies concerning the surfactant-oil-water interfacial interactions. It is well known that the major performance benefits are achieved by blending amphiphilic species at the interface as intermolecular or intramolecular mixtures, sometimes in extremely complex formulations. The complexity is such that a good knowledge of the possible trends and an experienced practical know-how to avoid trial and error are important for the practitioner in enhanced oil recovery.