The Influence of Selected Process Parameters on the Efficiency of the Process of Gas Nitriding of AISI 1085 Steel.

The main aim of the manuscript was to investigate the impact of modifying the parameters of the gas nitriding process of samples made from AISI 1085 steel on the course and results of the process carried out in a chemical reactor allowing for thermogravimetric measurements. The tested steel was subjected in a chemical reactor to the process of gas nitriding in the temperature range of 490-580 °C, using different sample heating rates (in the range of 1-25 °C/min) and various mixtures of nitriding gases (pure NH3, or NH3 with the addition of H2 or N2). To assess the impact of the tested process parameters on its efficiency, the thickness of the nitrided layers produced, the change in sample mass, the structure of the phases produced, the phase composition and the microhardness were examined. For the research methodology used, it was found that reducing the amount of NH3 and/or using H2 or N2 admixtures adversely affects the thickness of the nitride layers produced. At the same time, the use of a lower maximum process temperature with the same gas mixture resulted in a significant difference in the thickness of the layers. It was also found that the use of pure NH3 or a gas mixture (NH3 + H2) with higher NH3 contents resulted in higher surface microhardnesses of the samples and that for these samples, the hardness increased to a greater depth.

The Impact of Heating Rate on the Kinetics of the Nitriding Process for 52100 Steel.

The aim of this study was to determine the impact of the heating rate of steel balls made of AISI 52100 alloy steel on the kinetics and efficiency of the gas nitriding process when carried out using a chemical reactor with precise thermo-gravimetric measurements, which allowed for changes in sample mass during heating and nitriding to be monitored with an accuracy of 50 µg. In the chemical reactor, the examined alloy steel was subjected to a heating process at the selected nitriding temperature of 590 °C. Two heating variants were used: the first variant relied on heating to the nitriding temperature with different rates-1 °C per minute, 2 °C per minute, 5 °C per minute and 10 °C per minute, respectively-whereas the second variant relied on the fast-25 °C per minute-heating of treated specimens to a temperature of 475 °C, at which, the nitrogenous potential of the atmosphere promotes faster nitrogen diffusion deep into the nitrided substrate, followed by reheating up to the nitriding temperature at different rates: 1 °C per minute, 2 °C per minute, 5 °C per minute, and 10 °C per minute, respectively. To evaluate the impact of heating rate kinetics and effectiveness during nitriding on the obtained surface layer quality, we investigated the phase composition, microhardness distribution, and thickness of the obtained diffusion layers. It was found that heating to a temperature of 475 °C in the nitriding process does not significantly affect the average mass gain of a sample. Above this temperature, within the range of nitriding temperatures, the extension of time increases the sample's mass gain. Simultaneously, it was found that the use of a constant heating rate allows for thicker nitrided layers and a greater sample hardness to be obtained. Dual-stage heating, in turn, is more effective in the context of sample mass gain per time unit.

Applying the FMR Technique to Analyzing the Influence of Nitriding on the Magnetic Properties of Steel.

This paper presents the relationship between the chemical composition and size of steel balls, the parameters of the nitriding process, and their magnetic properties, defined in this study by ferromagnetic resonance (FMR) and SQUID. Balls made from AISI 1010 and AISI 52100 steels, with diameters of 2.5 and 3 mm, respectively, were investigated. On samples made of AISI 1010 and AISI 52100 steel, single-phase layers of iron nitrides γ' with a thickness of gmp = 50 and 37 µm, respectively, were produced. Then, the samples were annealed at a temperature of 520 °C for 4 h in an inert atmosphere (N2/Ar) at a pressure of 200 Pa. After the nitriding processes, steel balls were subjected to standard physical metallurgy and X-ray examinations. During annealing of nitrided layers with a two-phase layer of iron nitrides, at first, the transformation of the ε phase into the γ' phase with the release of nitrogen into the atmosphere takes place. The FMR signals did not originate from isolated ions, but from more magnetically complex systems, e.g., Fe-Fe pairs or iron clusters, while the observed FMR line position is normally even lower and occurs for a magnetic induction below 200 mT. The fact that the magnetic centers did not contain mainly isolated Fe ions, additionally confirmed the abnormal increase in resonance signal intensity as a function of temperature, which is a behavior inconsistent with the Curie-Weiss law. The results obtained from measurements by the SQUID method, recording variations in magnetization as a function of temperature, confirm the untypical reinforcement of the magnetic conditions of the samples with the increase in temperature. For the samples tested, the magnetization was relatively weaker when the tests were conducted in a stronger magnetic field.

Nitriding of 316L Steel in a Glow Discharge Plasma.

The article presents the results of the research on the nitriding process of 316L austenitic steel and the change in surface properties resulting from this process used in medicine, orthopedics, and in fuel cells. The processes were carried out with the following parameters: time from 5 to 17 h, temperature from 430 °C to 490 °C. The study presents the results of tests of the 316L austenitic steel substrate layer subjected to plasma nitriding of a direct current glow discharge, i.e., in the area isolated from both the cathode and the anode. Additionally, the influence of the active screen on the nitriding process in this area of the direct current discharge was studied. The following tests were carried out: nitrogen diffusion depth test, hardness test, wear resistance test, microstructure analysis, corrosion resistance, and distribution of the element concentration in the surface layer. The research allowed for the conclusion that each variant of nitriding contributed to a change in the examined properties, while the observed scale and nature of the changes were different.

The Effectiveness of Active Screen Method in Ion Nitriding Grade 5 Titanium Alloy.

The study assessed the effect of ion nitriding on the properties of the surface layer of Grade 5 titanium alloy used, among others, in medicine. Titanium and its alloys have low hardness and insufficient wear resistance in conditions of friction which limits the use of these materials. The improvement of these properties is only possible by the appropriate modification of the surface layer of these alloys. The ion nitriding process was carried out in a wide temperature range, i.e., 530-590 °C, and in the time range 5-17 h. Two variants of nitriding were applied: cathodic (conventional) nitriding and nitriding using the active screen method. The research results presented in this article allow for stating that each of the applied nitriding variants improves the analysed properties (nitrogen diffusion depth, hardness, wear resistance, microstructure analysis and surface topography) of the surface layers in relation to the material before nitriding. The hardness increased in every nitriding variant (the use of the additional active screen increased the hardness to 1021 HK0.025). The greatest increase in titanium abrasion resistance was found for surfaces after cathodic nitriding with an active screen. Each of the applied nitriding variants resulted in surface development.