Unraveling the Mechanisms of the Apis mellifera Honeycomb Construction by 4D X-ray Microscopy.

Honeycomb is one of nature's best engineered structures. Even though it has inspired several modern engineering structures, an understanding of the process by which the hexagonal cells are formed in 3D space is lacking. Previous studies on the structure of the honeycomb are based on either 2D microscopy or by direct visual observations. As a result, several critical features of its microstructure and the precise mechanisms of its growth are not well understood. Using 4D X-ray microscopy, this study shows how individual and groups of honeycomb cells are formed. Cells grow additively from a corrugated central spine in a dynamic manner. The previously undocumented, corrugated spine contributes significantly to the comb's robust mechanical properties in all three dimensions. As cells grow, honey bees create a "coping," which this study shows to be the location where new wax material is deposited behind where compaction and densification take place. This is exemplified by pores in the wax observed at the coping and alternating rear junctions between the comb cells that arise from the additive building technique and the highly efficient cell packing methodology, respectively. Additional mechanisms for growth and formation are discussed and described.

Fabricating Fibers of a Porous-Polystyrene Shell and Particle-Loaded Core.

Polystyrene (PS) polymers have broad applications in protective packaging for food shipping, containers, lids, bottles, trays, tumblers, disposable cutlery and the making of models. Currently, most PS products, such as foams, are not accepted for recycling due to a low density in the porous structure. This poses a challenge for logistics as well as creating a lack of incentive to invest in high-value products. This study, however, demonstrated the use of a dry-jet wet-spinning technique to manufacture continuous PS fibers enabled by an in-house designed and developed spinning apparatus. The manufactured fibers showed porosity in the shell and the capability to load particles in their core, a structure with high potential use in environmentally relevant applications such as water treatment or CO2 collections. A two-phase liquid-state microstructure was first achieved via a co-axial spinneret. Following coagulation procedures and heat treatment, phase-separation-based selective dissolution successfully generated the porous-shell/particle-core fibers. The pore size and density were controlled by the porogen (i.e., PEG) concentrations and examined using scanning electron microscopy (SEM). Fiber formation dynamics were studied via rheology tests and gelation measurements. The shell components were characterized by tensile tests, thermogravimetric analysis, and differential scanning calorimetry for mechanical durability and thermal stability analyses.

In situ alignment of graphene nanoplatelets in poly(vinyl alcohol) nanocomposite fibers with controlled stepwise interfacial exfoliation.

Hierarchically microstructured tri-axial poly(vinyl alcohol)/graphene nanoplatelet (PVA/GNP) composite fibers were fabricated using a dry-jet wet spinning technique. The composites with distinct PVA/GNPs/PVA phases led to highly oriented and evenly distributed graphene nanoplatelets (GNPs) as a result of molecular chain-assisted interfacial exfoliation. With a concentration of 3.3 wt% continuously aligned GNPs, the composite achieved a ∼73.5% increase in Young's modulus (∼38 GPa), as compared to the pure PVA fiber, and an electrical conductivity of ∼0.38 S m-1, one of the best mechanical/electrical properties reported for polymer/GNP nanocomposite fibers. This study has broader impacts on textile engineering, wearable robotics, smart sensors, and optoelectronic devices.