Eco-Friendly Synthesis of 3D Disordered Carbon Materials for High-Performance Dual Carbon Na-Ion Capacitors.

An eco-friendly and sustainable salt-templating approach was proposed for the production of anode materials with a 3D sponge-like structure for sodium-ion capacitors using gluconic acid as carbon precursor and sodium carbonate as water-removable template. The optimized carbon material combined porous thin walls that provided short diffusional paths, a highly disordered microstructure with dilated interlayer spacing, and a large oxygen content, all of which facilitated Na ion transport and provided plenty of active sites for Na adsorption. This material provided a capacity of 314 mAh g-1 at 0.1 A g-1 and 130 mAh g-1 at 10 A g-1 . When combined with a 3D highly porous carbon cathode (SBET ≈2300 m2 g-1 ) synthesized from the same precursor, the Na-ion capacitor showed high specific energy/power, that is 110 Wh kg-1 at low power and still 71 Wh kg-1 at approximately 26 kW kg-1 , and a good capacity retention of 70 % over 10000 cycles.

More Sustainable Chemical Activation Strategies for the Production of Porous Carbons.

The preparation of porous carbons attracts a great deal of attention given the importance of these materials in many emerging applications, such as hydrogen storage, CO2 capture, and energy storage in supercapacitors and batteries. In particular, porous carbons produced by applying chemical activation methods are preferred because of the high pore development achieved. However, given the environmental risks associated with conventional activating agents such as KOH, the development of greener chemical activation methodologies is an important objective. This Review summarizes recent progress in the production of porous carbons by using more sustainable strategies based on chemical activation. The use of less-corrosive chemical agents as an alternative to KOH is thoroughly reviewed. In addition, progress achieved to date by using emerging self-activation methodologies applied to organic salts and biomass products is also discussed.

Boosting High-Performance in Lithium-Sulfur Batteries via Dilute Electrolyte.

Polysulfide shuttle effects, active material losses, formation of resistive surface layers, and continuous electrolyte consumption create a major barrier for the lightweight and low-cost lithium-sulfur (Li-S) battery adoption. Tuning electrolyte composition by using additives and most importantly by substantially increasing electrolyte molarity was previously shown to be one of the most effective strategies. Contrarily, little attention has been paid to dilute and super-diluted LiTFSI/DME/DOL/LiNO3 based-electrolytes, which have been thought to aggravate the polysulfide dissolution and shuttle effects. Here we challenge this conventional wisdom and demonstrate outstanding capabilities of a dilute (0.1 mol L-1 of LiTFSI in DME/DOL with 1 wt. % LiNO3) electrolyte to enable better electrode wetting, greatly improved high-rate capability, and stable cycle performance for high sulfur loading cathodes and low electrolyte/sulfur ratio in Li-S cells. Overall, the presented study shines light on the extraordinary ability of such electrolyte systems to suppress short-chain polysulfide dissolution and polysulfide shuttle effects.

Straightforward synthesis of Sulfur/N,S-codoped carbon cathodes for Lithium-Sulfur batteries.

An upgrade of the scalable fabrication of high-performance sulfur-carbon cathodes is essential for the widespread commercialization of this technology. Herein we present a simple, cost-effective and scalable approach for the fabrication of cathodes comprising sulfur and high-surface area, N,S-codoped carbons. The method involves the use of a sulfur salt, i.e. sodium thiosulfate, as activating agent, sulfur precursor and S-dopant, and polypyrrole as carbon precursor and N-dopant. In this way, the production of the porous host and the incorporation of sulfur are combined in the same procedure. The porous hosts thus produced have BET surface areas in excess of 2000 m2 g-1, a micro-mesoporous structure, as well as sulfur and nitrogen contents of 5-6 wt% and ~2 wt%, respectively. The elemental sulfur content in the composites can be precisely modulated in the range of 24 to ca. 90 wt% by controlling the amount of sodium thiosulfate used. Remarkably, these porous carbons are able to accommodate up to 80 wt% sulfur exclusively within their porosity. When analyzed in lithium-sulfur batteries, these sulfur-carbon composites show high specific capacities of 1100 mAh g-1 at a low C-rate of 0.1 C and above 500 mAh g-1 at a high rate of 2 C for sulfur contents in the range of 50-80 wt%. Remarkably, the composites with 51-65 wt% S can still provide above 400 mAh g-1 at an ultra-fast rate of 4 C (where a charge and discharge cycle takes only ten minutes). The good rate capability and sulfur utilization was additionally assessed for cathodes with a high sulfur content (65-74%) and a high sulfur loading (>5 mg cm-2). In addition, cathodes of 4 mg cm-2 successfully cycled for 260 cycles at 0.2 C showed only a low loss of 0.12%/cycle.

Pore Characteristics for Efficient CO2 Storage in Hydrated Carbons.

Development of new approaches for carbon dioxide (CO2) capture is important in both scientific and technological aspects. One of the emerging methods in CO2 capture research is based on the use of gas-hydrate crystallization in confined porous media. Pore dimensions and surface functionality of the pores play important roles in the efficiency of CO2 capture. In this report, we summarize work on several porous carbons (PCs) that differ in pore dimensions that range from supermicropores to mesopores, as well as surfaces ranging from hydrophilic to hydrophobic. Water was imbibed into the PCs, and the CO2 uptake performance, in dry and hydrated forms, was determined at pressures of up to 54 bar to reveal the influence of pore characteristics on the efficiency of CO2 capture and storage. The final hydrated carbon materials had H2O-to-carbon weight ratios of 1.5:1. Upon CO2 capture, the H2O/CO2 molar ratio was found to be as low as 1.8, which indicates a far greater CO2 capture capacity in hydrated PCs than ordinarily seen in CO2-hydrate formations, wherein the H2O/CO2 ratio is 5.72. Our mechanistic proposal for attainment of such a low H2O/CO2 ratio within the PCs is based on the finding that most of the CO2 is captured in gaseous form within micropores of diameter <2 nm, wherein it is blocked by external CO2-hydrate formations generated in the larger mesopores. Therefore, to have efficient high-pressure CO2 capture by this mechanism, it is necessary to have PCs with a wide pore size distribution consisting of both micropores and mesopores. Furthermore, we found that hydrated microporous or supermicroporous PCs do not show any hysteretic CO2 uptake behavior, which indicates that CO2 hydrates cannot be formed within micropores of diameter 1-2 nm. Alternatively, mesoporous and macroporous carbons can accommodate higher yields of CO2 hydrates, which potentially limits the CO2 uptake capacity in those larger pores to a H2O/CO2 ratio of 5.72. We found that high nitrogen content prevents the formation of CO2 hydrates presumably due to their destabilization and associated increase in system entropy via stronger noncovalent interactions between the nitrogen functional groups and H2O or CO2.

Boosting the Oxygen Reduction Electrocatalytic Performance of Nonprecious Metal Nanocarbons via Triple Boundary Engineering Using Protic Ionic Liquids.

The oxygen reduction reaction (ORR) in aqueous media plays a critical role in sustainable and clean energy technologies such as polymer electrolyte membrane and alkaline fuel cells. In this work, we present a new concept to improve the ORR performance by engineering the interface reaction at the electrocatalyst/electrolyte/oxygen triple-phase boundary using a protic and hydrophobic ionic liquid and demonstrate the wide and general applicability of this concept to several Pt-free catalysts. Two catalysts, Fe-N codoped and metal-free N-doped carbon electrocatalysts, are used as a proof of concept. The ionic liquid layer grafted at the nanocarbon surface creates a water-equilibrated secondary reaction medium with a higher O2 affinity toward oxygen adsorption, promoting the diffusion toward the catalytic active site, while its protic character provides sufficient H+/H3O+ conductivity, and the hydrophobic nature prevents the resulting reaction product water from accumulating and blocking the interface. Our strategy brings obvious improvements in the ORR performance in both acid and alkaline electrolytes, while the catalytic activity of FeNC-nanocarbon outperforms commercial Pt-C in alkaline electrolytes. We believe that this research will pave new routes toward the development of high-performance ORR catalysts free of noble metals via careful interface engineering at the triple point.

Optimization of the Pore Structure of Biomass-Based Carbons in Relation to Their Use for CO2 Capture under Low- and High-Pressure Regimes.

A versatile chemical activation approach for the fabrication of sustainable porous carbons with a pore network tunable from micro- to hierarchical micro-/mesoporous is hereby presented. It is based on the use of a less corrosive and less toxic chemical, i.e., potassium oxalate, rather than the widely used KOH. The fabrication procedure is exemplified for glucose as precursor, although it can be extended to other biomass derivatives (saccharides) with similar results. When potassium oxalate alone is used as activating agent, highly microporous carbons are obtained (SBET ≈ 1300-1700 m2 g-1). When a melamine-mediated activation process is used, hierarchical micro-/mesoporous carbons with surface areas as large as 3500 m2 g-1 are obtained. The microporous carbons are excellent adsorbents for CO2 capture at low pressure and room temperature, able to adsorb 4.2-4.5 mmol CO2 g-1 at 1 bar and 1.1-1.4 mmol CO2 g-1 at 0.15 bar. However, the micro-/mesoporous carbons provide record-high room temperature CO2 uptakes at 30 bar of 32-33 mmol g-1 CO2 and 44-49 mmol g-1 CO2 at 50 bar. The findings demonstrate the key relevance of pore size in CO2 capture, with narrow micropores having the leading role at pressures <1 bar and supermicropores/small mesopores at high pressures. In this regard, the fabrication strategy presented here allows fine-tuning of the pore network to maximize both the overall CO2 uptake and the working capacity at any target pressure.

Aqueous Dispersions of Graphene from Electrochemically Exfoliated Graphite.

A facile and environmentally friendly synthetic strategy for the production of stable and easily processable dispersions of graphene in water is presented. This strategy represents an alternative to classical chemical exfoliation methods (for example the Hummers method) that are more complex, harmful, and dangerous. The process is based on the electrochemical exfoliation of graphite and includes three simple steps: 1) the anodic exfoliation of graphite in (NH4 )2 SO4 , 2) sonication to separate the oxidized graphene sheets, and 3) reduction of oxidized graphene to graphene. The procedure makes it possible to convert around 30 wt % of the initial graphite into graphene with short processing times and high yields. The graphene sheets are well dispersed in water, have a carbon/oxygen atomic ratio of 11.7, a lateral size of about 0.5-1 µm, and contain only a few graphene layers, most of which are bilayer sheets. The processability of this type of aqueous dispersion has been demonstrated in the fabrication of macroscopic graphene structures, such as graphene aerogels and graphene films, which have been successfully employed as absorbents or as electrodes in supercapacitors, respectively.

A Green Approach to High-Performance Supercapacitor Electrodes: The Chemical Activation of Hydrochar with Potassium Bicarbonate.

Sustainable synthesis schemes for the production of porous carbons with appropriate textural properties for use as supercapacitor electrodes are in high demand. In this work a greener option to the widely used but corrosive KOH is proposed for the production of highly porous carbons. Hydrochar products are used as carbon precursors. It is demonstrated that a mild alkaline potassium salt such as potassium bicarbonate is very effective to generate porosity in hydrochar to lead to materials with large surface areas (> 2000 m(2) g(-1) ) and a tunable pore size distribution. Furthermore, the use of KHCO3 instead of KOH gives rise to a significant 10 % increase in the yield of activated carbon, and the spherical morphology of hydrochar is retained, which translates into better packing properties and reduced ion diffusion distances. These features lead to a supercapacitor performance that can compete with, and even surpass, that of KOH-activated hydrochar in a variety of electrolytes.

Fe-N-Doped Carbon Capsules with Outstanding Electrochemical Performance and Stability for the Oxygen Reduction Reaction in Both Acid and Alkaline Conditions.

High surface area N-doped mesoporous carbon capsules with iron traces exhibit outstanding electrocatalytic activity for the oxygen reduction reaction in both alkaline and acidic media. In alkaline conditions, they exhibit more positive onset (0.94 V vs RHE) and half-wave potentials (0.83 V vs RHE) than commercial Pt/C, while in acidic media the onset potential is comparable to that of commercial Pt/C with a peroxide yield lower than 10%. The Fe-N-doped carbon catalyst combines high catalytic activity with remarkable performance stability (3500 cycles between 0.6 and 1.0 V vs RHE), which stems from the fact that iron is coordinated to nitrogen. Additionally, the newly developed electrocatalyst is unaffected by the methanol crossover effect in both acid and basic media, contrary to commercial Pt/C. The excellent catalytic behavior of the Fe-N-doped carbon, even in the more relevant acid medium, is attributable to the combination of chemical functions (N-pyridinic, N-quaternary, and Fe-N coordination sites) and structural properties (large surface area, open mesoporous structure, and short diffusion paths), which guarantees a large number of highly active and fully accessible catalytic sites and rapid mass-transfer kinetics. Thus, this catalyst represents an important step forward toward replacing Pt catalysts with cheaper alternatives. In this regard, an alkaline anion exchange membrane fuel cell was assembled with Fe-N-doped mesoporous carbon capsules as the cathode catalyst to provide current and power densities matching those of a commercial Pt/C, which indicates the practical applicability of the Fe-N-carbon catalyst.

Hierarchical microporous/mesoporous carbon nanosheets for high-performance supercapacitors.

A straightforward one-pot approach for the synthesis of highly porous carbon nanosheets with an excellent performance as supercapacitor electrodes is presented. The procedure is based on the carbonization of an organic salt (i.e., sodium gluconate) at a temperature in the range of 700-900 °C. The carbon nanosheets have a large aspect ratio (length/thickness ≈ 10(2)-10(3)), a thickness within the range of 40-200 nm, high BET surface areas (SBET) of up to 1390 m(2) g(-1), and a porosity with a hierarchical organization in the micropore-mesopore range. Importantly, via an additional activation step, the textural properties can be substantially enhanced (SBET up to 1890 m(2) g(-1)). Both the nanosheet morphology (short diffusional paths) and the hierarchical microporous/mesoporous pore structure allow the rapid transport of ions throughout the carbonaceous matrix, leading to excellent electrochemical performance. Thus, the hierarchical nanosheets exhibit specific capacitances of up to 140 F g(-1) at an ultrahigh discharge current of 150 A g(-1) in 1 M H2SO4 and 100 F g(-1) at 120 A g(-1) in 1 M TEABF4/AN. The maximum specific power recorded in an aqueous electrolyte is ∼ 20-30 kW kg(-1) and ∼ 90-110 kW kg(-1) in an organic electrolyte. These promising power characteristics are accompanied by excellent cycling stability.

Superior capacitive performance of hydrochar-based porous carbons in aqueous electrolytes.

Biomass-based highly porous carbons with excellent performances in aqueous electrolyte-based supercapacitors have been developed. The synthesis of these materials is based on the chemical activation of biomass-based hydrochar. The addition of melamine to the activation mixture leads to porous carbons with a porosity consisting of micropores/small mesopores. Furthermore, melamine promotes the introduction of nitrogen heteroatoms in the carbon framework, along with abundant oxygen functionalities, to improve the wettability. The materials produced in the presence or absence of melamine exhibit high specific capacitances in aqueous electrolytes (>270 F g(-1) in H2 SO4 and >190 F g(-1) in Li2SO4). Additionally, the mesopores present in the melamine-based micro-/mesoporous carbons notably improve the ion-transport kinetics, especially in Li2SO4. Furthermore, in Li2SO4, they remain stable up to a cell voltage of 1.6 V; thus exhibiting superior energy and power characteristics than those in H2 SO4.

Direct synthesis of highly porous interconnected carbon nanosheets and their application as high-performance supercapacitors.

An easy, one-step procedure is proposed for the synthesis of highly porous carbon nanosheets with an excellent performance as supercapacitor electrodes. The procedure is based on the carbonization of an organic salt, i.e., potassium citrate, at a temperature in the 750-900 °C range. In this way, carbon particles made up of interconnected carbon nanosheets with a thickness of <80 nm are obtained. The porosity of the carbon nanosheets consists essentially of micropores distributed in two pore systems of 0.7-0.85 nm and 0.95-1.6 nm. Importantly, the micropore sizes of both systems can be enlarged by simply increasing the carbonization temperature. Furthermore, the carbon nanosheets possess BET surface areas in the ∼1400-2200 m(2) g(-1) range and electronic conductivities in the range of 1.7-7.4 S cm(-1) (measured at 7.1 MPa). These materials behave as high-performance supercapacitor electrodes in organic electrolyte and exhibit an excellent power handling ability and a superb robustness over long-term cycling. Excellent results were obtained with the supercapacitor fabricated from the material synthesized at 850 °C in terms of both gravimetric and volumetric energy and power densities. This device was able to deliver ∼13 Wh kg(-1) (5.2 Wh L(-1)) at an extremely high power density of 78 kW kg(-1) (31 kW L(-1)) and ∼30 Wh kg(-1) (12 Wh L(-1)) at a power density of 13 kW kg(-1) (5.2 kW L(-1)) (voltage range of 2.7 V).

Assessment of the role of micropore size and N-doping in CO2 capture by porous carbons.

The role of micropore size and N-doping in CO2 capture by microporous carbons has been investigated by analyzing the CO2 adsorption properties of two types of activated carbons with analogous textural properties: (a) N-free carbon microspheres and (b) N-doped carbon microspheres. Both materials exhibit a porosity made up exclusively of micropores ranging in size between <0.6 nm in the case of the pristine materials and up to 1.6 nm for the highly activated carbons (47% burnoff). The N-doped carbons possess ~3 wt % of N heteroatoms that are incorporated into several types of functional groups (i.e., pyrrole/pyridone, pyridine, quaternary, and pyridine-N-oxide). Under conventional operation conditions (i.e., T ~ 0-25 °C and P(CO2) ~ 0-1 bar), CO2 adsorption proceeds via a volume-filling mechanism, the size limit for volume-filling being ~0.7-0.8 nm. Under these circumstances, the adsorption of CO2 by nonfunctionalized porous carbons is mainly determined by the volume of the micropores with a size below 0.8 nm. It was also observed that the CO2 capture capacities of undoped and N-doped carbons are analogous which shows that the nitrogen functionalities present in these N-doped samples do not influence CO2 adsorption. Taking into account the temperature invariance of the characteristic curve postulated by the Dubinin theory, we show that CO2 uptakes can be accurately predicted by using the adsorption data measured at just one temperature.

One-step synthesis of silica@resorcinol-formaldehyde spheres and their application for the fabrication of polymer and carbon capsules.

Core@shell spheres made up of a thin layer of resorcinol-formaldehyde enveloping a silica core were prepared by means of a one-step method under Stöber conditions. These spheres are used as a platform for the synthesis of carbon or polymeric capsules, and functionalized nanocomposites.

CO2 adsorption by activated templated carbons.

Highly porous carbons have been prepared by the chemical activation of two mesoporous carbons obtained by using hexagonal- (SBA-15) and cubic (KIT-6)-ordered mesostructured silica as hard templates. These materials were investigated as sorbents for CO(2) capture. The activation process was carried out with KOH at different temperatures in the 600-800°C range. Textural characterization of these activated carbons shows that they have a dual porosity made up of mesopores derived from the templated carbons and micropores generated during the chemical activation step. As a result of the activation process, there is an increase in the surface area and pore volume from 1020 m(2)g(-1) and 0.91 cm(3)g(-1) for the CMK-8 carbon to a maximum of 2660 m(2)g(-1) and 1.38 cm(3)g(-1) for a sample activated at 800°C (KOH/CMK-8 mass ratio of 4). Irrespective of the type of templated carbon used as precursor or the operational conditions used for the synthesis, the activated samples exhibit similar CO(2) uptake capacities, of around 3.2 mmol CO(2)g(-1) at 25°C. The CO(2) capture capacity seems to depend on the presence of narrow micropores (<1 nm) rather than on the surface area or pore volume of activated carbons. Furthermore, it was found that these porous carbons exhibit a high CO(2) adsorption rate, a good selectivity for CO(2)-N(2) separation and they can be easily regenerated.

Mesoporous carbon capsules as electrode materials in electrochemical double layer capacitors.

The performance of mesoporous carbon capsules as electrode materials in electrochemical double layer capacitors (EDLCs) was evaluated in the presence of a variety of electrolytes, including room temperature ionic liquids (ILs).

Co nanoparticles inserted into a porous carbon amorphous matrix: the role of cooling field and temperature on the exchange bias effect.

We report unusual cooling field dependence of the exchange bias in oxide-coated cobalt nanoparticles embedded within the nanopores of a carbon matrix. The size-distribution of the nanoparticles and the exchange bias coupling observed up to about 200 K between the Co-oxide shell (∼3-4 nm) and the ferromagnetic Co-cores (∼4-6 nm) are the key to understand the magnetic properties of this system. The estimated values of the effective anisotropy constant and saturation magnetization obtained from the fit of the zero-field cooling and field cooling magnetization vs. temperature curves agree quite well with those of the bulk fcc-Co.

Synthesis of colloidal silica nanoparticles of a tunable mesopore size and their application to the adsorption of biomolecules.

A synthetic method for the fabrication of colloidal mesoporous silica nanoparticles of a tunable mesopore size is presented. These nanoparticles form stable colloidal suspensions, have narrow particle size distributions in the 50-300nm range and exhibit a framework-confined porosity made up of large mesopores with a diameter of up to 9nm. The size of the mesopores was enlarged by means of two different swelling agents (SA), i.e. 1,3,5-trimethylbenzene (TMB) and N,N-dimethylhexadecylamine (DMHA). Colloidal mesoporous silica nanoparticles exhibit a strong affinity for the adsorption of hemoglobin (Hb) and the immobilization of lysozyme (Lz). These nanoparticles can adsorb up to 2080mgHbg(-1) support and 690mgLzg(-1) support. Moreover, the adsorption of these biomolecules on silica nanoparticles occurs very quickly and most of what is adsorbed is accommodated on the external surface area of the silica nanoparticles.