Nonlinear Conductivity and Thermal Stability of Anti-Corona Epoxy Resin Nanocomposites.

The long-term operation of motors induces substantial alterations in the surface conductivity and nonlinear coefficient of anti-corona paint, diminishing its efficacy and jeopardizing the longevity of large motors. Hence, the development of high-performance anti-corona paint holds paramount importance in ensuring motor safety. In this study, we integrate two nano-fillers, namely silicon carbide (SiC) and organic montmorillonite (O-MMT), into a composite matrix comprising micron silicon carbide and epoxy resin (SiC/EP). Subsequently, three distinct types of anti-corona paint are formulated: SiC/EP, Nano-SiC/EP, and O-MMT/SiC/EP. Remarkably, O-MMT/SiC/EP exhibits a glass transition temperature about 25 °C higher than that of SiC/EP, underscoring its superior thermal properties. Moreover, the introduction of nano-fillers markedly augments the surface conductivity of the anti-corona paint. Aging tests, conducted across varying temperatures, unveil a notable reduction in the fluctuation range of surface conductivity post-aging. Initially, the nonlinear coefficients exhibit a declining trend, succeeded by an ascending trajectory. The O-MMT/SiC/EP composite displays a maximum nonlinearity coefficient of 1.465 and a minimum of 1.382. Furthermore, the incorporation of nanofillers amplifies the dielectric thermal stability of epoxy resin composites, with O-MMT/SiC/EP showcasing the pinnacle of thermal endurance. Overall, our findings elucidate the efficacy of nano-fillers in enhancing the performance and longevity of anti-corona paint, particularly highlighting the exceptional attributes of the O-MMT/SiC/EP composite in bolstering motor safety through improved thermal stability and electrical properties.

Space Charge Characteristics and Breakdown Properties of Nanostructured SiO2/PP Composites.

Polypropylene (PP) has gained attention in the industry as an environmentally friendly material. However, its electrical properties are compromised due to space charge accumulation during operation, limiting its application in high-voltage DC cable insulation. This study investigates the effect and mechanism of SiO2 with a DDS surface hydrophobic treatment on space charge suppression and the electrical properties of PP composites. The PP matrix was doped with SiO2 nanostructures, both with a DDS surface hydrophobic treatment and untreated as a control group. The functional group structure and dispersion of nanostructured SiO2 in the matrix were characterized. The findings reveal that the incorporation of SiO2 nanostructures effectively mitigates charge accumulation in PP composites. However, a high concentration of unsurfaced nanostructures tends to agglomerate, resulting in inadequate space charge suppression and a diminished DC breakdown field strength. Nonetheless, surface treatment improves the dispersion of SiO2 within the matrix. Notably, the composite containing 1.0 wt% of surface hydrophobic SiO2 exhibits the least space charge accumulation. Compared to the base material PP, the average charge density is reduced by 83.9% after the 1800 s short-circuit discharges. Moreover, its DC breakdown field strength reaches 3.45 × 108 V/m, surpassing pure PP by 19.4% and untreated SiO2/PP composites of the same proportion by 24.0%.

Dielectric Characteristics of Crosslinked Polyethylene Modified by Grafting Polar-Group Molecules.

Polar group-modified crosslinked polyethylene (XLPE) materials are developed with a peroxide thermochemical method of individually grafting chloroacetic acid allyl ester (CAAE) and maleic anhydride (MAH) to polyethylene molecular-chains, which are dedicated to ameliorating dielectric characteristics through charge-trapping mechanism. By free radical addition reactions, the CAAE and MAH molecules are successfully grafted to polyethylene molecular chains of XLPE in crosslinking process, as verified by infrared spectroscopy molecular characterizations. Dielectric spectra, electric conductance, and dielectric breakdown strength are tested to evaluate the improved dielectric performances. Charge trap characteristics are investigated by analyzing thermal stimulation depolarization currents in combination with first-principles electronic-structure calculations to reveal the polar-group introduced mechanisms of contributing dipole dielectric polarization, impeding electric conduction, and promoting electrical breakdown field. The grafted polar-group molecules, especially for MAH, can introduce deep-level charge traps in XLPE materials to effectively restrict charge injections and hinder charge carrier transports, which accounts for the significant improvements in electric resistance and dielectric breakdown strength.

Effect of Hydrophilic/Hydrophobic Nanostructured TiO2 on Space Charge and Breakdown Properties of Polypropylene.

Polypropylene (PP) has received more and more attention in the field of insulating materials as a recyclable thermoplastic. To further enhance the applicability of polypropylene in the field of insulation, it needs to be modified to improve its electrical properties. In this paper, the impact mechanism of AEROXIDE® TiO2 P 90 (P90) and AEROXIDE® TiO2 NKT 90 (NKT90) as nanosized hydrophilic and hydrophobic fumed titania from Evonik on the electrical properties of PP was studied mainly through the crystallization behavior and space charge distribution of PP nanocomposites. Two kinds of nanostructured TiO2 were melt-blended with PP according to four types of contents. The results of alternating current (AC)/direct current (DC) breakdown field strength of the two materials were explained by studying the microstructure and space charge characteristics of the nanocomposites. Among them, hydrophilic nanostructured TiO2 are agglomerated when the content is low. The spherulite size of the nanocomposite is large, the space charge suppression ability is poor, the charge is easy to penetrate into the pattern, and the AC/DC breakdown field strength is significantly reduced. However, hydrophobic nanostructured TiO2 has better dispersion in PP, smaller spherulites, more regular arrangement, and less space charge accumulation. The charge penetration occurs only when the nanostructured material content is 2 wt%, and the AC/DC breakdown strength increases by 20.8% at the highest when the nanostructured material content is 1 wt%. It provides the possibility to prepare recyclable high-performance DC PP composite insulating materials.

Composite Micro-Nanoarchitectonics of MMT-SiO2: Space Charge Characteristics under Tensile State.

Low density polyethylene (LDPE) is a good insulating material which is widely used in cable materials due to its excellent insulation and processability. However, in the DC high voltage environment, pure polyethylene materials still face many problems, the most serious of which is space charge accumulation. The cable will inevitably be subjected to tensile stress during production, installation and operation. Therefore, it is of great significance to study the effect of stretching on the microstructure and space charge characteristics for polymers and their composites. In this paper, MMT/LDPE micro-composites, SiO2/LDPE nano-composites and MMT-SiO2/LDPE micro-nano-composites were prepared by melt blending. Mechanical stretching was carried out on pure LDPE materials and the above three kinds of composite materials. Each material was stretched according to four stretching ratios, which are 0%, 5%, 10% and 20%. The crystal morphology was observed by polarizing microscope (PLM), the crystallization perfection was tested by differential scanning calorimetry (DSC), and the space charge distribution inside each sample was measured by pulsed electro-acoustic (PEA) method. At the same time, the average charge density and apparent charge mobility for samples during depolarization were calculated and analyzed. The experimental results show that when the pure low density polyethylene sample is not stretched, its crystal structure is loose. Tensile stress can make the loose molecular chains align in LDPE and improve its crystalline structure, which is helpful to restrain the accumulation of space charge inside the sample. For MMT/LDPE, SiO2/LDPE and MMT-SiO2/LDPE composites, their internal crystal structure is compact. Stretching will destroy their original crystal structure at first, and then disorder molecular chains inside the three composite materials. With the increase of stretching ratio, the molecular chains begin to orient along the direction of force, the crystallization tends to be perfect gradually, and the space charge accumulation in samples also decreases. From the calculation results of apparent charge mobility for each sample, with the increase of stretching ratio, the trap depth and trap density inside samples firstly increased and then decreased.

Conductance Current and Space Charge Characteristics of SiO2/MMT/LDPE Micro-Nano Composites.

Low-density polyethylene (LDPE) is one of the most comprehensive products used as insulation materials in power equipment. How to improve its dielectric properties by doping inorganic particles in LDPE has always been the focus of many researchers. In this paper, silica (SiO2) particles and montmorillonite (MMT) particles were added to LDPE, the order of adding particles was changed, and different micro-nano composites was made. The crystallization characteristics of composites were analyzed, the curves of the conductance current with the change of field intensity were analyzed, and the space charge distribution of each material were investigated. The results of crystallization show that the crystalline properties and crystallinity of the composites are higher than the matrix LDPE, the addition of SiO2 particles increases the composites' crystallinity significantly, and the intercellular spacing of micro-nano composites is the smallest among all materials. The curve of conductance current versus electric field intensity shows that the tightness of the crystal structure can effectively hinder the movement of the molecular chain, inhibit carrier migration, while shortening the free travel of electrons, thereby reducing the electric conduction current of the material. The experimental results of the space charge accumulation curve further show that the compact crystal structure of the material is beneficial to the dissipation of space charge in the dielectric.

Ameliorated Mechanical and Dielectric Properties of Heat-Resistant Radome Cyanate Composites.

In order to improve the mechanical and dielectric properties of radome cyanate, a synergistic reinforcement method is employed to develop a resin-based ternary-composite with high heat-resistance and preferable radar-band transmission, which is expected to be applied to fabricate radomes capable of resisting high temperature and strong electric field. According to copolymerization characteristics and self-curing mechanism, epoxy resin (EP) and bismaleimide (BMI) are employed as reinforcements mixed into a cyanate ester (CE) matrix to prepare CE/BMI/EP composites of a heat-resistant radome material by high-temperature viscous-flow blending methods under the catalysis of aluminum acetylpyruvate. The crystallization temperature, transition heat, and reaction rate of cured polymers were tested to analyze heat-resistance characteristics and evaluate material synthesis processes. Scanning electron microscopy was used to characterize the micro-morphology of tensile fracture, which was combined with the tensile strength test and dynamic thermomechanical analysis to investigate the composite modifications on tenacity and rigidity. Weibull statistics were performed to analyze the experimental results of the dielectric breakdown field, and the dielectric-polarization and wave-transmission performances were investigated according to alternative current dielectric spectra. Compared with the pure CE and the CE composites individually reinforced by EP or BMI, the CE/BMI/EP composite acquires the most significant amelioration in both the mechanical and electrical insulation performances as indicated by the breaking elongation and dielectric breakdown strength being simultaneously improved by 40%, which are consistently manifested by the obviously increased transverse lines uniformly distributed on the fracture cross-section. Furthermore, the glass-transition temperature of CE/BMI/EP composite reaches the highest values of nearly 300 °C, with the relative dielectric constant and dielectric loss being mostly reduced to less than 3.2 and 0.01, respectively. The experimental results demonstrate that the CE/BMI/EP composite is a highly-qualified wave-transmission material with preferences in mechanical, thermostability, and electrical insulation performances, suggesting its prospective applications in low-frequency transmittance radomes.

Study on the Nonlinear Conductivity of SiC/ZnO/Epoxy Resin Micro- and Nanocomposite Materials.

To investigate the inhomogeneous distribution of electric fields in insulating equipment and components, five nonlinear-conductance composite materials based on epoxy resin (EP) (nano-SiC/EP, nano-ZnO/EP, micro-ZnO/EP, nano-SiC/ZnO/EP, and nano-micro-SiC/ZnO/EP), were prepared using nano-SiC, nano-ZnO, and micro-ZnO particles as fillers. The mass fractions of the inorganic fillers were 1, 3, and 5 wt%, respectively. The direct current (DC) voltage characteristics of the composites showed that the electrical conductivities and nonlinear coefficients of the composites utilizing single-filler types increased with increasing inorganic filler content. Under the same conditions, the conductivity and nonlinear coefficient of SiC/EP were both larger than those of the nano-ZnO/EP and micro-ZnO/EP. However, the nonlinear coefficient of the composites was significantly affected by the simultaneous addition of the two inorganic fillers, micro-ZnO and nano-SiC. When the content ratio of micro-ZnO to nano-SiC was 2:3, the nonlinear coefficient of the composite reached a maximum value of 3.506, significantly higher than those of the other samples. Compared with the nano-SiC/EP, micro-ZnO/EP and nano-ZnO/EP composites with 5 wt% inorganic filler, the nonlinear coefficient of the two-filler composite was greater by a factor of 0.82, 2.48, and 5.01, respectively.