Analyzing the Role of Fe0 and Fe3+ in the Formation of Expanded Clay Aggregates.

The effect of the addition of Fe0 and Fe3+ on the formation of expanded clay aggregates was studied using iron-free kaolin as an aluminosilicates source. Likewise, the incorporation of cork powder as a source of organic carbon and Na2CO3 as a flux in the mixtures was investigated in order to assess its effect in combination with the iron phases. An experimental protocol, statistically supported by a mixture experiments/design of experiments approach, was applied to model and optimize the bloating index, density, absorption capacity, and mechanical strength. The process of expansion and pore generation and the associated decrease in density required the addition of iron, such that the optimum mixtures of these properties presented between 25 and 40 wt.% of Fe0 or Fe3+, as well as the incorporation of 3.5-5 wt.% of organic carbon. The addition of Fe3+ produced a greater volumetric expansion (max. 53%) than Fe0 (max. 8%), suggesting that the formation of the FeO leading to this phenomenon would require reducing and oxidizing conditions in the former and the latter, respectively. The experimental and model-estimated results are in good agreement, especially in the aggregates containing Fe0. This reinforces the application of statistical methods for future investigations.

Does environmental risk really change in abandoned mining areas in the medium term when no control measures are taken?

Studies regarding how environmental risk evolves in abandoned mining areas in the medium term have been seldom carried out. The answer to this question is not obvious despite it is essential in order to evaluate the need to take urgent control measures in these areas. Fifty-two samples corresponding to soils (from natural pasture and arable lands) and mine tailings were collected in the surroundings of an old Spanish Pb/Zn mine (San Quintín, Central Spain). Current concentrations of pseudo-total and available metal (loid)s (Pb, Zn, Cd, Cu, As and Ag) were determined and the environmental risk assessment (ERA) was conducted with these data and those corresponding to a sampling previously carried out in 2006. ERA was carried out by calculating the geoaccumulation index (Igeo), the pollution load index (PLI) and the potential ecological risk index (PER). Results demonstrated that Pb and Zn concentrations have increased in the soils of the plots surrounding the mining areas causing a moderate rise in most of the determined pollution indices between 2006 and 2020. It was especially significant in the pastureland areas, with increases up to 17% in the number of soil samples that reached the highest risk classification in 2020 as compared to those taken in 2006. The results obtained here demonstrate that the environmental risk can actually increase in a continuous way in abandoned mining areas despite the closure of the mining operation and the effect of the possible natural attenuation.

Effect heating dwell time has on the retention of heavy metals in the structure of lightweight aggregates manufactured from wastes.

The main objective of this paper was to study how effective thermal treatment is in the retention of different heavy metals (HMs) within the structure of artificial lightweight aggregates (LWAs). These LWAs were manufactured by washing aggregate sludge and sewage sludge. The consequence of increasing the heating dwell time whilst manufacturing these LWAs was also determined. Partitioning of the HMs (Cr, Ni, Cu, Zn, Cd and Pb) was studied by means of the optimized BCR sequential extraction procedure. Then, the leaching ratio (LRx,y) was calculated. Thermal treatment was totally effective for immobilizing most of the elements studied except for a part of the non-residual Zn and Cd fraction which could volatilize, and the fractions of Pb which were water- and acid-soluble, weakly adsorbed, exchangeable, and oxidable. These were more highly concentrated in the LWAs than in the initial waste mixture. The effect of increasing heating dwell time on the retention of heavy metals in the LWAs depended on both the chemical element studied and the heating dwell time. This study is very important since certain rises in the heating dwell time caused a decrease in retention of some specific heavy metals in the LWAs. ABBREVIATIONS: BCR-SEP: optimized BCR sequential extraction procedure; b.d.l: below the detection limit; F1: weakly adsorbed, exchangeable and water- and acid- soluble fraction; F2: reducible fraction; F3: oxidable fraction; F4: residual fraction; HM: heavy metal; ICP-MS: inductively coupled plasma-mass spectroscopy; LOI: loss on ignition; LWA: lightweight aggregate; LWA-5: lightweight aggregate sintered for 5 min; LWA-10: lightweight aggregate sintered for 10 min; LWA-20: lightweight aggregate sintered for 20 min; LWA-30: lightweight aggregate sintered for 30 min; LRx,y: leaching ratio of the element x in the fraction y; n.e: not established; S: compressive strength; SS: sewage sludge; WA24h: water absorption after 24 hours; WAS: washing aggregate sludge; W75S25: mixture of 75% (wt) of the dried washing aggregate sludge and 25% (wt) of the dried sewage sludge; ρb: loose bulk density; ρd: dry particle density; ∑1 + 2 + 3: non-residual fraction; ∑1 + 2 + 3 + 4: total concentration; ∑2 + 3: reducible and oxidable fractions.

Development of lightweight aggregates from stone cutting sludge, plastic wastes and sepiolite rejections for agricultural and environmental purposes.

Three different wastes have been assessed for lightweight aggregate (LWA) manufacturing: granite and marble sludge (COR), sepiolite rejections (SEP) and polyethylene-hexene thermoplastics (P). A preliminary study of the physical and chemical properties of the raw materials was carried out to design proper batches. It was mixed 10% SEP with 90% COR to confer plasticity, and in turn, 0, 2.5, 5 and 10% (w/w) of P was added to check its suitability as a bloating agent. The mixtures were milled, kneaded with water, extruded, shaped into pellets, oven-dried and finally fired at 1100, 1125 and 1150 °C for 4, 8 and 16 min. The main technological properties of the aggregates related to bloating, density, porosity, loss on ignition, water absorption and compressive strength were measured. Scanning Electron Microscopy was used to study the microstructure of some LWAs. 23 out of 29 types of aggregate were lightweight, although neither bloating effect was observed, nor the typical cellular structure comprised of shell and core with relatively large pores was obtained, but a structure consisting of micropores and microchannels. The increase of temperature and time of firing involved a greater sintering, which in turn was translated into higher shrinkage, density and compressive strength values, but less porosity and water absorption. The addition of P did not involve any improvement, indeed it caused a significant decrease in compressive strength. The LWA sintered without P at the minimum time (4 min) and temperature of firing (1100 °C) was selected to assess its water suction capability. The results pointed out that this LWA could be suitable in hydroponics and/or water filtration systems, even better than the commercial LWA Arlita G3. A new and most environment-friendly perspective in LWA industry arises from here, promoting LWA production at relative low temperatures (prior to significant sintering occurs) and using non-plastic silty wastes instead of clays as major components.