Cement Choice and the Fatigue Performance of Monolithic Zirconia Restorations.

This study investigated the fatigue failure load of simplified monolithic yttria partially stabilized zirconia polycrystal restorations cemented to a dentin-like substrate using different luting systems. Disc-shaped ceramic (Zenostar T, 10 mm Ø × 0.7 mm thick) and dentin-like substrate (10 mm Ø × 2.8 mm thick) were produced and randomly allocated into eight groups, without or with thermocycling (TC=5-55°C/12,000×): "cement" (RelyX Luting 2 - glass ionomer cement [Ion], [Ion/TC]; RelyX U200 - self-adhesive resin cement [Self], [Self/TC]; Single Bond Universal+RelyX Ultimate - MDP-containing adhesive + resin cement [MDPAD + RC], [MDP-AD + RC/TC]; ED Primer II+Panavia F 2.0 - Primer + MDP-containing resin cement [PR + MDP-RC], [PR + MDP-RC/TC])). Each luting system was used as recommended by the manufacturer. Staircase methodology (20 Hz; 250,000 cycles) was applied for obtaining the fatigue failure loads. Fractographic characteristics were also assessed. At baseline, the Ion group presented the lowest fatigue load, although it was statistically similar to the Self group. The resin-based cement systems presented the highest fatigue performance, with the Ion group being only statistically equal to the Self group. Thermocycling influenced the groups differently. After aging, the MDP-AD + RC presented the highest mean, followed by the PR + MDP-RC and Self groups, while the Ion group had the lowest mean. Fractographic analysis depicted all failures as radial cracks starting at the zirconia intaglio surface. The luting system with MDP-containing adhesive applied prior to the resin cement presented the highest fatigue failure load after aging, presenting the best predictability of stable performance. Despite this, monolithic zirconia presents high load-bearing capability regardless of the luting agent.

Adhesion to a Zirconia-reinforced Lithium Silicate Ceramic: Effects of Ceramic Surface Treatments and Resin Cements.

OBJECTIVE: This study had the objective to test the effect of ceramic surface treatments on the microshear bond strength (µSBS) of different resin cements to a zirconia-reinforced lithium silicate (ZLS). METHODS AND MATERIALS: ZLS blocks were sectioned, embedded in acrylic resin, and then allocated into nine groups considering two study factors: "ceramic surface treatment" (HF - hydrofluoric acid; EP - self-etching primer; TBS - tribochemical silica coating) and "resin cements" (nMDP - without MDP monomer; MDP - with MDP monomer; SA - self-adhesive). Starch tubes (n=36) were placed on the treated ceramic surface and the cement was applied. Starch tubes were removed after 24 hours of storage, and the specimens were thermocycled (5,000×; 5°C-55°C). Next, the µSBS test was performed using the wire-loop technique, and topographic and failure analyses were performed. RESULTS: The factors "ceramic surface treatment" and "resin cement" statistically influenced the µSBS results. Considering the surface treatment factor, the TBS produced statistically lower values when the MDP resin cement was applied, being only similar to the MDP plus EP group. For the resin cement factor, no difference was found for nMDP and SA groups, apart from the surface treatments. Failure analysis showed that the groups treated with EP had a greater number of pre-test failures. The surface treatments induced noteworthy topographic alterations when compared to control (no treatment). CONCLUSION: The ZLS ceramic surface treatment with tribochemical silica coating associated with the MDP-containing resin cement resulted in lower bond strength values.

Fatigue Behavior of Monolithic Zirconia-Reinforced Lithium Silicate Ceramic Restorations: Effects of Conditionings of the Intaglio Surface and the Resin Cements.

OBJECTIVE: This study assessed the effect of conditioning of the intaglio surface and resin cements on the fatigue behavior of zirconia-reinforced lithium silicate ceramic (ZLS) restorations cemented to a dentin analogue. METHODS: ZLS ceramic (Ø=10 mm, thickness=1.5 mm) and dentin analogue (Ø=10 mm, thickness=2.0 mm) discs were produced and allocated according to the study factors, totaling nine study groups: ceramic surface treatment (three levels: hydrofluoric acid etching [HF]; self-etching ceramic primer [EP]; tribochemical silica coating [TBS]) and resin cement (three levels: 10-methacryloyloxydecyl dihydrogen phosphate [nMDP]; MDP-containing conventional resin cement [MDP]; self-adhesive resin cement [SA]). The ceramic bonding surfaces were treated and cemented on the dentin analogue, and all the specimens were aged for 5000 thermal cycles (5°C-55°C) prior to fatigue testing. The stepwise fatigue test (20 Hz frequency) started with a load of 400 N (5000 cycles) followed by steps of 500, 600, and up to 1800 N (step-size: 100 N) at a maximum of 10,000 cycles each step. The specimens were loaded until failure (crack), which was detected by light transillumination and visual inspection at the end of each step. The fatigue failure load and number of cycles for failure data were analyzed by the Kaplan-Meier (log-rank test; α=0.05). Topographic and fractographic analyses were also performed. RESULTS: HF- (973.33-1206.67 N) and EP- (866.67-1066.67 N) treated specimens failed at statistically similar loads and higher than TBS (546.67-733.33 N), regardless of the cement used. All the fractographical inspections demonstrated failure as radial crack. CONCLUSION: The HF and EP treatments promoted better mechanical fatigue behavior of the ceramic restoration, while tribochemical silica coating induced worse fatigue results and should be avoided for treating the ZLS surface prior to bonding.

Fatigue Failure Load of a Bonded Simplified Monolithic Feldspathic Ceramic: Influence of Hydrofluoric Acid Etching and Thermocycling.

OBJECTIVE: To evaluate the effect of hydrofluoric acid (HF) etching and thermocycling (Tc) on fatigue failure load of feldspathic ceramic restorations cemented with two resin cements. METHODS: Disc-shaped feldspathic ceramic (Vitablocs Mark II; Ø=10 mm, 1.0-mm thick) and G10 epoxy resin (Ø=10 mm, 2.5-mm thick) specimens were made and randomly allocated considering three factors: ceramic etching (ie, with vs without 10% HF plus silane application), resin cement (ie, self-adhesive [RelyX U200; U200] or conventional [Multilink Automix; MA]), and Tc (ie, with vs without 5-55°C/12,000 cycles). Adhesive cementation followed each manufacturer's instructions. The fatigue test (n=20) was based on the staircase approach (250,000 cycles; 20 Hz). Contact angle, surface topography, and fractography analysis were also executed. Specific statistical tests were employed for each outcome (α=0.05). RESULTS: The interaction of HF and Tc factors decreased the fatigue resistance for both cements (U200 542.63>U200/HF-Tc 495.00; MA 544.47>MA/HF-Tc 506.84). Comparing the cements associated with HF or Tc, there was statistical superiority for MA (U200-Tc 537.37

Fatigue failure load and finite element analysis of multilayer ceramic restorations.

OBJECTIVE: To evaluate the fatigue failure load via staircase approach and stress distribution via FEA of different ceramic configurations arranged in multilayers composed of ceramic materials with different elastic moduli and compare them to monolayer models. METHODS: CAD-CAM ceramic blocks were used to shape 0.3mm and 1.5mm thick discs, corresponding to: feldspathic (F), 64GPa; lithium disilicate (L), 95GPa; and Yttrium-partially stabilized tetragonal zirconia (Y-TZP) (Y), 209.3GPa. The 0.3mm discs were arranged in 4 layers cemented with resin cement (Multilink N), and the 1.5mm discs were not treated, in such a way that the final thickness of all specimens was 1.5mm (±0.15mm). The following 6 groups were tested: F (F: monolithic); L (L: monolithic); LLFF (L+L+F+F); FFLL (F+F+L+L); YLFF (Y+L+F+F); YLLF (Y+L+L+F). The loads-to-fracture were obtained using the biaxial flexural strength test until failure and the data were run using one-way ANOVA and Tukey's multiple comparisons (α=0.05) tests. The biaxial bending test was also simulated through finite element analysis (FEA) to identify the tensile stress generated at each layer of the groups. Mean fatigue failure load (100,000 cycles; 20Hz) was determined using the staircase approach. The fracture analysis was performed by stereomicroscope and scanning electron microscopy. RESULTS: The load to fracture (N) were obtained as follows: L (592.9±73.8)D>FFLL (319.78±43.59)C>YLLF (246.75±24.89)B>F (167.13±9.84)A>YLFF (166.51±15.24)A>LLFF (165.46±22.75)A; and the fatigue failure load (N): L (310.92±26.73)F>FFLL (190.17±8.32)E>F (106.21±2.81)D>YLLF (96.48±5.73)C>YLFF (89.56±2.38)B>LLFF (77.23±6.33)A. The origin of all of the tested specimens was located at the tensile region of the discs, as encountered in FEA. SIGNIFICANCE: The material under tensile stress is determinant for the restoration's strength and the adhesive interface negatively influenced the mechanical behavior of the multilayer structures.

CAD/CAM machining Vs pre-sintering in-lab fabrication techniques of Y-TZP ceramic specimens: Effects on their mechanical fatigue behavior.

This study evaluated the effects of different pre-sintering fabrication processing techniques of Y-TZP ceramic (CAD/CAM Vs. in-lab), considering surface characteristics and mechanical performance outcomes. Pre-sintered discs of Y-TZP ceramic (IPS e.max ZirCAD, Ivoclar Vivadent) were produced using different pre-sintering fabrication processing techniques: Machined- milling with a CAD/CAM system; Polished- fabrication using a cutting device followed by polishing (600 and 1200 SiC papers); Xfine- fabrication using a cutting machine followed by grinding with extra-fine diamond bur (grit size 30 µm); Fine- fabrication using a cutting machine followed by grinding with fine diamond bur (grit size 46 µm); SiC- fabrication using a cutting machine followed by grinding with 220 SiC paper. Afterwards, the discs were sintered and submitted to roughness (n=35), surface topography (n=2), phase transformation (n=2), biaxial flexural strength (n=20), and biaxial flexural fatigue strength (fatigue limit) (n=15) analyses. No monoclinic-phase content was observed in all processing techniques. It can be observed that obtaining a surface with similar characteristics to CAD/CAM milling is essential for the observation of similar mechanical performance. On this sense, grinding with fine diamond bur before sintering (Fine group) was the best mimic protocol in comparison to the CAD/CAM milling.

Surface micro-morphology, phase transformation, and mechanical reliability of ground and aged monolithic zirconia ceramic.

This study aimed to determine the effects of grinding and low temperature aging on the biaxial flexural strength, structural reliability (Weibull analysis), surface topography, roughness analysis, and phase transformation (t→m) of an yttrium-stabilized tetragonal zirconia polycrystalline ceramic. Ceramic discs (15.0×1.2±0.2mm, VITA In-Ceram YZ) were prepared and randomly assigned into six groups according to 2 factors (n=30): 'grinding' (Ctrl - without treatment, as-sintered; Xfine - grinding with extra fine diamond bur - 30µm; Coarse - grinding by coarse diamond bur - 151µm), and 'aging' (without or with aging: CtrlLTD; XfineLTD; CoarseLTD). Grinding was performed in an oscillatory motion with a contra-angle handpiece under constant water-cooling. Low temperature degradation (LTD) was simulated in an autoclave at 134°C, under 2bar pressure, for 20h. The roughness (Ra and Rz parameters) significantly increased after grinding in accordance with bur grit-size (Coarse>Xfine>Ctrl), and aging promoted distinct effects (Ctrl=CtrlLTD; Xfine>XfineLTD; Coarse=CoarseLTD). Grinding increased the m-phase, and aging led to an increase in the m-phase in all groups. However, different susceptibilities to LTD were observed. Weibull analysis showed a significant increase in the characteristic strength after grinding (Coarse=Xfine>Ctrl), while aging did not lead to any deleterious impact. Neither grinding nor aging resulted in any deleterious impact on material reliability (no statistical decrease in the Weibull moduli). Thus, neither grinding nor aging led to a deleterious effect on the mechanical properties of the evaluated Y-TZP ceramic although a high m-phase content and roughness were observed.