RESUMO
Formed activated carbon (AC) is a multipurpose product with developed adsorption properties that is widely used in various areas of life. To create AC, hard coal has to go through various processes: grinding, granulation, carbonization, physical and/or chemical activation. Presented research was conducted in the professional company manufacturing activated carbons. Studied AC reached the demanded shape of grains thanks to binders added to granulation process. Research on the AC formed using new polymeric binders (applied so far in other branches: pharmacy and construction materials) is presented in this manuscript. Tested binders were not used before to manufacture ACs in the professional technological line. Such polymers as: sodium carboxymethylhydrocellulose (CMHC), poly[1-(2-oxo-1-pyrrolidinyl)ethylene] (POPE) and enriched methyl-hydroxypropyl cellulose MHPC were studied in this work. Conducted research has proven efficiency of 8% CMHC which allowed for proper granulation and carbonization and reached the best parameters. Single- and double-stage activation was investigated for AC with this binder. For newly manufactured AC BET surface and pore volume increased accordingly from 774 m2/g and 0.58 cm3/g (1-stage) to 968 m2/g and 0.72 cm3/g (2-stage). Chemical elemental features of surface of the best AC showed beside elementary carbon also calcium, silicon and aluminum ions as well as groups with an acidic character, phosphates, sulphates and chlorides. The new AC had a higher Mechanical Strength reaching 99.9% and a lower Ash content and Volatile Matter than AC manufactured with previous binder-molasse. The new AC is intended to be directed for full production line and implementation to usage after positive certification. It may be useful in water treatment. It will also find application in the treatment of industrial and municipal wastewater.
RESUMO
Activated carbons (ACs) are processed carbon-rich materials with a highly developed inner surface and significant porosity used for different media treatment in municipal and industrial plants. Activated carbon may be manufactured as powdered activated carbon (PAC), gritty activated carbon (in a form of raw angels grains) or granulated activated carbon (GAC). The production of the GAC is based on carbonaceous raw materials and various types of binders. The carbon mass is mixed with the binder and formed in cylindrical granules. The binder's recognition is in a scientific literature side-topic and still needs wider examination. For many years GAC production have been concentrated on the possibility of using sodium carboxymethylcellulose (SCMC). Therefore, the aim of the research was to develop a new binder, in the available technology of granulated activated carbon production. Such binders were tested such as: tall oil (TO), sugar beet molasses (SBM), sodium carboxymethylcellulose (SCMC), SCMC using a verified technological process and SCMC with the addition of gas tar (GT). The conducted research shows that all the quality requirements were met by activated carbons with SBM as a binder. Additionally they showed very high adsorption properties. The manufacturing process was shorter in comparison to other tested binders and more efficient.
