25 MHz ultrasonic transducers with lead-free piezoceramic, 1-3 PZT fiber-epoxy composite, and PVDF polymer active elements.

This paper presents the fabrication and characterization of single-element ultrasonic transducers whose active elements are made of lead-free piezoceramic, 1-3 PZT/polymer composite and PVDF film. The lead free piezoelectric KNNLT- LS(K(0.44)Na(0.52)Li(0.04))(Nb(0.84)Ta(0.10)S(0.06)b)O(3) powders and ceramics were prepared under controlled humidity and oxygen flow rate during sintering. Due to its moderate longitudinal piezoelectric charge coefficient (175 pC/N) and k(t) of 0.50, the KNN-LT-LS composition may be a good candidate for high frequency transducer applications. PZT fibers with 25 microm diameter formed by the viscose suspension spinning process were incorporated into epoxy to fabricate 1-3 composites with the averaged k(t) = 0.64 and d(33) = 400 pC/N. Using KNN-LS-LT ceramic, 1-3 PZT fiber composite, and PVDF film, 3 different unfocused single element transducers with center frequencies of 25 MHz were fabricated. The acoustic characterization of the transducers demonstrated that wideband and low insertion loss could be obtained employing KNN-LS-LT ceramic. The -6 dB bandwidth and insertion loss were 70% and -21 dB, respectively. In comparison, the insertion loss of the ceramic transducer was much smaller than those made with 1-3 composite and PVDF film. This was attributed to closer electrical impedance match to 50 ohm and higher thickness coupling coefficient of the ceramic transducer.

Lead-free piezoelectric ceramic transducer in the donor-doped K1/2Na1/2NbO3 solid solution system.

Lead-based piezoelectric ceramics are suitable materials for noninvasive applications of ultrasound in medicine. However, the embedded therapeutic and diagnostic procedures require the use of lead-free piezoelectric materials as active elements in transducers. With this goal in mind, we investigated the substitution of Ba(2+) cations in a lead-free piezoelectric system of K(1/2)Na(1/2)NbO(3)-LiTaO(3)-LiSbO(3) (KNN-LT-LS) with perovskite structure. The Ba(2+) was added to the system as an A-site dopant in the range of 0-2 mol% in increments of 0.5 mol%. The addition of Ba(2+) improved the piezoelectric charge coefficient, d(33), and longitudinal coupling coefficient, k(33). The composition with 1 mol% Ba2+ had 36% and 58% higher d(33) and k(33), respectively, than the undoped composition. It appeared that the addition of Ba(2+) induced "soft" characteristics in this lead-free piezoelectric system. This was verified by the increase of remnant polarization along with the decline of coercive field. The Ba(2+) behaved as a grain growth inhibitor and caused a drastic reduction in polarization level (approximately 60%) when the grain size became smaller than approximately 1.5 microm. Incorporation of Ba(2+) up to 1.5 mol% increased the bulk resistivity of the KNN-LT-LS system and then reduced it drastically at higher dopant concentrations. The electron-hole compensation model fit well with the results obtained in this study and verified the A-site substitution of donor-doped barium. KNN-LT-LS ceramics with 0 mol% and 1 mol% Ba(2+) were used to fabricate single-element ultrasonic transducers resonating at 5.5 MHz. The -6 dB fractional bandwidth and -20 dB pulse length of the probe made of doped ceramic were 50% and 1.68 micros, respectively. This indicated that this system could be considered as a candidate for invasive and/or embedded medical ultrasound applications.