Fiber Formation and Structural Development of HBA/HNA Thermotropic Liquid Crystalline Polymer in High-Speed Melt Spinning.

High-speed melt spinning of thermotropic liquid crystalline polymer (TLCP) resin composed of 4-hydroxybenzoic acid (HBA) and 2-hydroxy-6-napthoic acid (HNA) monomers in a molar ratio of 73/27 was conducted to investigate the characteristic structure development of the fibers under industrial spinning conditions, and the obtained as-spun TLCP fibers were analyzed in detail. The tensile strength and modulus of the fibers increased with shear rate in nozzle hole, draft in spin-line and spinning temperature and exhibited the high values of approximately 1.1 and 63 GPa, respectively, comparable to those of industrial as-spun TLCP fibers, at a shear rate of 70,000 s-1 and a draft of 25. X-ray diffraction demonstrated that the mechanical properties of the fibers increased with the crystalline orientation factor (fc) and the fractions of highly oriented crystalline and non-crystalline anisotropic phases. The results of structure analysis indicated that a characteristic skin-core structure developed at high drafts (i.e., spinning velocity) and low spinning temperatures, which contributed to weakening the mechanical properties of the TLCP fibers. It is supposed that this heterogeneous structure in the cross-section of the fibers was induced by differences in the cooling rates of the skin and core of the fiber in the spin-line.

Fabrication of piezoelectric poly(L-lactic acid)/BaTiO3 fibre by the melt-spinning process.

Poly(L-lactic acid) (PLLA) based piezoelectric polymers are gradually becoming the substitute for the conventional piezoelectric ceramic and polymeric materials due to their low cost and biodegradable, non-toxic, piezoelectric and non-pyroelectric nature. To improve the piezoelectric properties of melt-spun poly(L-lactic acid) (PLLA)/BaTiO3, we optimized the post-processing conditions to increase the proportion of the ß crystalline phase. The α → ß phase transition behaviour was determined by two-dimensional wide-angle x-ray diffraction and differential scanning calorimetry. The piezoelectric properties of PLLA/BaTiO3 fibres were characterised in their yarn and textile form through a tapping method. From these results, we confirmed that the crystalline phase transition of PLLA/BaTiO3 fibres was significantly enhanced under the optimised post-processing conditions at a draw ratio of 3 and temperature of 120 °C during the melt-spinning process. The results indicated that PLLA/BaTiO3 fibres could be a one of the material for organic-based piezoelectric sensors for application in textile-based wearable piezoelectric devices.

Washable Colorimetric Nanofiber Nonwoven for Ammonia Gas Detection.

The colorimetric sensor is a facile, cost-effective, and non-power-operated green energy material for gas detection. In this study, the colorimetric sensing property of a meta-aramid/dye 3 nanofiber sensor for ammonia (NH3) gas detection was investigated. This colorimetric sensor was prepared using various dye 3 concentrations via electrospinning. Morphological, thermal, structural, and mechanical analyses of the sensor were carried out by field-emission scanning electron microscopy, thermogravimetric analysis, Fourier-transform infrared spectroscopy, and a universal testing machine, respectively. A homemade computer color matching machine connected with a gas flow device characterized the response of the meta-aramid/dye 3 nanofiber colorimetric sensor to various exposure levels of NH3 gas. From the results, we confirmed that this colorimetric green energy sensor could detect ammonia gas in the concentration of 1-10 ppm with a sensing response time of 10 s at room temperature. After washing with laundry detergent for 30 min, the colorimetric sensors still exhibited sensing property and reversibility.

Effect of Polycondensation Catalyst on Fiber Structure Development in High-Speed Melt Spinning of Poly (Ethylene Terephthalate).

We conducted a preliminary study on fiber structural development in the high-speed melt spinning of environmentally friendly polyethylene terephthalate (Ti-PET) synthesized with 25 ppm of titanium-based catalyst, which was compared with conventional PET (Sb-PET) synthesized with 260 ppm of antimony-based catalyst. Gel permeation chromatography of Ti- and Sb-PET resins of intrinsic viscosity 0.63 confirmed that both resins have similar molecular weights and distributions. However, differential scanning calorimetry revealed that the Ti-PET resin exhibited a lower melt-crystallization peak and isothermal melt-crystallization rate than the Sb-PET resin. High-speed melt spinning of the Ti- and Sb-PET was possible up to a spinning velocity of 6 km/min. Two-dimensional wide-angle X-ray diffraction analyses showed that the molecular orientation of the obtained as-spun Ti- and Sb-PET fibers increased with spinning velocity, and a highly oriented, crystalline structure by orientation-induced crystallization started to appear from 5 km/min. Notably, Ti-PET fibers showed a lower degree of crystalline structural development and lower tensile strength compared with Sb-PET fibers under the high-speed spinning conditions. Our results suggest that the catalyst in PET resins can act as nucleating agents in thermal- and orientation-induced crystallization, and that differences in catalyst content can influence PET fiber structure development under extreme conditions in high-speed melt spinning.