Liquid-amplified zipping actuators for micro-air vehicles with transmission-free flapping.

Flapping micro-air vehicles (MAVs) can access a wide range of locations, including confined spaces such as the inside of industrial plants and collapsed buildings, and offer high maneuverability and tolerance to disturbances. However, current flapping MAVs require transmission systems between their actuators and wings, which introduce energetic losses and additional mass, hindering performance. Here, we introduce a high-performance electrostatic flapping actuation system, the liquid-amplified zipping actuator (LAZA), which induces wing movement by direct application of liquid-amplified electrostatic forces at the wing root, eliminating the requirement of any transmission system and their associated downsides. The LAZA allows for accurate control of flapping frequency and amplitude, exhibits no variation in performance over more than 1 million actuation cycles, and delivers peak and average specific powers of 200 and 124 watts per kilogram, respectively, exceeding mammalian and insect flight muscle and on par with modern flapping MAV actuation systems. The inclusion of 50-millimeter-long passively pitching wings in a dragonfly-sized LAZA flapping system allowed the rectification of net directional thrust up to 5.73 millinewtons. This thrust was achieved while consuming only 243 milliwatts of electrical power, implying a thrust-to-power ratio of 23.6 newtons per kilowatt, similar to state-of-the-art flapping MAVs, helicopter rotors, and commercial drone motors. Last, a horizontally moving LAZA flapping system supported by a taut nylon wire was able to accelerate from at-rest and travel at speeds up to 0.71 meters per second. The LAZA enables lightweight, high-performance transmission-free flapping MAVs for long-term remote exploration and search-and-rescue missions.

Characteristic Analysis and Design Optimization of Bubble Artificial Muscles.

Soft robotics requires new actuators and artificial muscles that are lighter, less expensive, and more effective than current technologies. Recently developed bubble artificial muscles (BAMs) are lightweight, flexible, inexpensive, pneumatic actuators with the capability of being scalable, contracting at a low pressure, and generating sufficient tension and contraction for assisting human mobility. The BAMs are simply fabricated by using a commercial plastic tubing with retaining rings, forming a "bubble" shape and creating a series of contractile units to attain a desired stroke. They can deliver high contraction through optimization of actuator length and radius, or high tension by strengthening their materials to operate at high pressure. Here, we present a detailed analysis of BAMs, define a model for their actuation, and verify the model through a series of experiments with fabricated BAM actuators. In tests, a maximum contraction of 43.1% and a maximum stress of 0.894 MPa were achieved, corresponding to the BAM lifting a load 1000 times its own weight (5.39 g). The BAM model was built to predict experimental performance, for example, the relationship between tension and contraction at various applied pressures, and between contraction and pressure. Characteristic analysis and design optimization of the BAM are presented as an approach to design and manufacture the ideal "bubble" actuator at any required dimensions. A BAM orthosis is demonstrated as assisting a sit-to-stand transition on a leg mechanism, constructed to match the scale of a human's lower limb. Guidelines for further improvement of the BAM are also included.

Closed-Loop Control of Electro-Ribbon Actuators.

Electro-ribbon actuators are lightweight, flexible, high-performance actuators for next generation soft robotics. When electrically charged, electrostatic forces cause the electrode ribbons to progressively zip together through a process called dielectrophoretic liquid zipping (DLZ), delivering contractions of more than 99% of their length. Electro-ribbon actuators exhibit pull-in instability, and this phenomenon makes them challenging to control: below the pull-in voltage threshold, actuator contraction is small, while above this threshold, increasing electrostatic forces cause the actuator to completely contract, providing a narrow contraction range for feedforward control. We show that application of a time-varying voltage profile that starts above pull-in threshold, but subsequently reduces, allows access to intermediate steady-states not accessible using traditional feed-forward control. A modified proportional-integral closed-loop controller is proposed (Boost-PI), which incorporates a variable boost voltage to temporarily elevate actuation close to, but not exceeding, the pull-in voltage threshold. This primes the actuator for zipping and drastically reduces rise time compared with a traditional PI controller. A multi-objective parameter-space approach was implemented to choose appropriate controller gains by assessing the metrics of rise time, overshoot, steady-state error, and settle time. This proposed control method addresses a key limitation of the electro-ribbon actuators, allowing the actuator to perform staircase and oscillatory control tasks. This significantly increases the range of applications which can exploit this new DLZ actuation technology.

Twisted Rubber Variable-Stiffness Artificial Muscles.

Variable-stiffness artificial muscles are important in many applications including running and hopping robots, human-robot interaction, and active suspension systems. Previously used technologies include pneumatic muscles, layer and granular jamming, series elastic actuators, and shape memory polymers. All these are limited in terms of cost, complexity, the need for fluid power supplies, or controllability. In this article, we present a new concept for variable-stiffness artificial muscles (the twisted rubber artificial muscle, TRAM) made from twisted rubber cord that overcomes these limitations. Rubber cord is inexpensive, readily available, and inherently compliant. When an extended piece of rubber cord is twisted, the tensile force it exerts is reduced and its stiffness is altered. This behavior makes twisted rubber ideal for use as an artificial muscle, because its output force and natural stiffness are both controllable by varying twist angle. We investigate the behavior of four types of rubber cord and evaluate which type of rubber allows for the greatest reversible reduction in average stiffness (fluoroelastomer [FKM standard] rubber, 56.42% reduction) and initial stiffness (silicone rubber, 92.62%). Tensile force and stiffness can be further altered by increasing the twist angle of the artificial muscle beyond a threshold angle, which initiates nonlinear buckling behavior. This, however, can cause plastic deformation of the artificial muscle. Using a single TRAM, we show how the equilibrium position and natural frequency of a system can be simultaneously altered by controlling twist angle. We further demonstrate independent position and stiffness control of a functional robotic arm system using an antagonistic pair of TRAMs. TRAMs are ready for immediate inclusion in a wide range of robotic systems.

Electroactive Textile Actuators for Breathability Control and Thermal Regulation Devices.

Smart fabrics offer the potential for a new generation of soft robotics and wearable technologies through the fusion of smart materials, textiles and electrical circuitries. Conductive and stretchable textiles have inherent compliance and low resistance that are suitable for driving artificial muscle actuators and are potentially safer electrode materials for soft actuation technologies. We demonstrate how soft electroactive actuating structures can be designed and fabricated from conducting textiles. We first quantitatively analyse a range of stretchable conductive textiles for dielectric elastomer actuators (DEAs). We found that conductive-knit textiles are more suitable for unidirectional DEA applications due to the largest difference (150%) in principle strain axes, whereas isotropic textiles are more suited to bidirectional DEA applications due to the smallest (11.1%) principle strain difference. Finally, we demonstrate controllable breathability through a planar e-textile DEA-driven skin and show thermal regulation in a wearable prototype that exploits soft actuation and kirigami.

Electro-ribbon actuators and electro-origami robots.

Origami has inspired novel solutions across myriad fields from DNA synthesis to robotics. Even wider impact can be achieved by active origami, which can move and change shape independently. However, current active origami and the materials that power it are both limited in terms of strength, speed, and strain. Here, we introduce an electrostatic active origami concept, electro-origami, that overcomes these limitations and allows for simple, inexpensive, lightweight, efficient, powerful, and scalable electronic actuators and lightweight and thin robots. The simplest embodiment of electro-origami, electro-ribbon actuators, can be easily fabricated from any combination of conducting and insulating material. We present electro-ribbon actuators that can lift 1000 times their own weight, contract by 99.8% of their length, and deliver specific energy and specific power equivalent to muscle. We demonstrate their versatility in high-stroke and high-force morphologies, multiactuator lattices, 3D-printed and paper actuators, self-twisting spirals, and tensile elements inspired by spider silk. More complex electro-origami devices include solenoids, adaptive grippers, robotic cilia, locomoting robots, self-packing deployable structures, origami artificial muscles, and dynamic origami art.

Proprioceptive Flexible Fluidic Actuators Using Conductive Working Fluids.

Soft robotic systems generally require both soft actuators and soft sensors to perform complex functions. Separate actuators and sensors are often combined into one composite device when proprioception (self-sensing) is required. In this article, we introduce the concept of using a conductive liquid to perform both the sensing and actuation functions of a proprioceptive soft actuator. The working fluid drives actuator deformation while simultaneously acting as a strain-sensing component for detecting actuator deformation. The concept is examined and demonstrated in two proprioceptive flexible fluidic actuators (FFAs) that use conductive liquids as their working fluids: a linear actuator and a bending actuator. In both cases, we show that resistance can be used to infer strain. Some hysteresis and nonlinearity are present, but repeatability is high. The bandwidth of resistance as a sensing variable in the bending FFA is tested and found to be ∼3.665 Hz. Resistance is demonstrated as a feedback variable in a control loop, and the proprioceptive bending FFA is controlled to respond to step input and sinusoidal target functions. The effect of temperature on resistance-strain behavior is also examined, and we demonstrate how measurement of volume and resistance can be used to detect when the actuator is constrained. Biocompatible proprioceptive soft actuators such as those presented in this article are ideal for use in low-cost bionic healthcare components such as orthotics, prosthetics, or even replacement muscles.