A field study of lignite as a drying aid in the superheated steam drying of anaerobically digested sludge.

Dried sludge is preferred when the sludge is either to be incinerated or used as a soil amendment. This paper focuses on superheated steam drying which has many benefits, because the system is totally enclosed, thereby minimising odours and particulate emissions. This work reports on field trials at a wastewater treatment plant where anaerobically digested sludge is dried immediately after being dewatered by belt press. The trials showed that unlike previous off-site tests, the sludge could be dried without the addition of a filter aid at a low production rate. However, the trials also confirmed that the addition of the lignite (brown coal) into the anaerobically digested sludge led to a more productive drying process, improved product quality and a greater fraction of the product being in the desired product size range. It is concluded that these results were achieved because the lignite helped to control the granule size in the dryer. Furthermore neither Salmonella spp or E coli were detected in the dried samples. Tests on spontaneous combustion show that this risk is increased in proportion to the amount of lignite used as a drying aid.

Lignite aided dewatering of digested sewage sludge.

Mechanical dewatering is commonly used to increase the solids content of municipal sludge prior to its disposal. However, if the rate of filtration is slow, mechanical dewatering can be expensive. In this study, the use of lignite to improve the sludge dewatering is investigated. The effectiveness of lignite conditioning of polyelectrolyte-flocculated sludge is examined using mechanical compression tests. Results show that lignite conditioning in conjunction with polyelectrolyte flocculation gives much better dewatering than the polyelectrolyte flocculation alone. Using Darcy's filtration theory, the specific cake resistance and permeability of the compressed cakes are obtained. Both of these parameters are significantly improved after lignite conditioning. Mercury porosimetry tests on compressed cakes show that the porosity of the lignite-conditioned sludge cake is much higher than that of the polyelectrolyte-flocculated sludge and it increases with increasing doses of lignite. The mercury porosimetry results show that the lignite pore volume of pores greater than 0.5 microm are reduced with increasing sludge ratio indicating that sludge is trapped within these pores, whereas smaller pores are unaffected. The yield stress curves for sludge, lignite and sludge-lignite mixtures show that the sludge filter cake is very compressible, but the lignite-conditioned cake has a range of compressibility which although more than lignite indicate that the cake is relatively incompressible at low pressures. Thus, lignite conditioning acts to maintain the permeability of the filter cake during compression dewatering by resisting cake compression. This leads to a trade-off between the rate of dewatering and the solids content of the compressed cake. With lignite conditioning, the dewatering rate can be increased by a factor of five for the same degree of water removal.