RESUMO
Coronavirus disease 2019 (COVID-19) pandemic makes protective respirators highly demanded. The respirator materials should filter out viral fine aerosols effectively, allow airflow to pass through easily, and wick away the exhalant moisture timely. However, the commonly used melt-blown nonwovens perform poorly in meeting these requirements simultaneously. Herein, dual-bionic nano-groove structured (NGS) nanofibers are fabricated to serve as protective, breathable and moisture-wicking respirator materials. The creativity of this design is that the tailoring of dual-bionic nano-groove structure, combined with the strong polarity and hydrophilicity of electrospinning polymer, not only endows the nanofibrous materials with improved particle capture ability but also enable them to wick away and transmit breathing moisture. Benefitting from the synthetic effect of hierarchical structure and the intrinsic property of polymers, the resulting NGS nanofibrous membranes show a high filtration efficiency of 99.96%, a low pressure drop of 110 Pa, and a high moisture transmission rate of 5.67 kg m-2 d-1 at the same time. More importantly, the sharp increase of breathing resistance caused by the condensation of exhaled moisture is avoided, overcoming the bottleneck faced by traditional nonwovens and paving a new way for developing protective respirators with high wear comfortability.
RESUMO
Fibrous air filtration materials are highly desirable for particle removal from high-temperature emission sources. However, the existing commercial filter materials suffer from either low filtration efficiency or high pressure drop, due to the difficulty in achieving small fiber diameter and high porosity simultaneously. Herein, we report a facile strategy to fabricate mechanical robust fibrous aerogels by using dual-scale sized PAI/BMI filaments and fibers, which are derived from wet spinning and electrospinning technologies, respectively. The creativity of this design is that PAI/BMI filaments can serve as the enhancing skeleton and PAI/BMI fibers can assemble into high-porosity interconnected networks, enabling the improvement of both mechanical property and air filtration performance. The resultant dual-scale sized PAI/PBMI fibrous aerogels show a compressive stress of 8.36 MPa, a high filtration efficiency of 90.78% (particle diameter of 2.5 µm); for particle diameter over 5 µm, they have 99.99% ultra-high filtration efficiency, a low pressure drop of 20 Pa, and high QF of 0.12 Pa-1, as well as thermostable and fire-retardant properties (thermal decomposition temperature up to 342.7 °C). The successive fabrication of this material is of great significance for the govern of industrial dust.
