Integration of Multivariate Statistical Control Chart and Machine Learning to Identify the Abnormal Process Parameters for Polylactide with Glass Fiber Composites in Injection Molding; Part I: The Processing Parameter Optimization for Multiple Qualities of Polylactide/Glass Fiber Composites in Injection Molding.

This paper discusses the mixing of polylactide (PLA) and glass fiber which use injection molding to produce a functional composite material with glass fiber properties. The injection molding process explores the influence of glass fiber ratio, melt temperature, injection speed, packing pressure, packing time and cooling time on the mechanical properties of composite. Using the orthogonal table planning experiment of the Taguchi method, the optimal parameter level combination of a single quality process is obtained through main effect analysis (MEA) and Analysis of variance (ANOVA). Then, the optimal parameter level combination of multiple qualities is obtained through principal component analysis (PCA) and data envelopment analysis (DEA), respectively. It is observed that if all the quality characteristics of tensile strength, hardness, impact strength and bending strength are considered at the same time, the optimal process conditions are glass fiber addition 20 wt %, melt temperature 185 °C, injection speed 80 mm/s, holding pressure 60 MPa, holding time 1 s and cooling time 15 s, and the corresponding mechanical properties are tensile strength 95.04 MPa, hardness 86.52 Shore D, impact strength 4.4408 J/cm2, bending strength 119.89 MPa. This study effectively enhances multiple qualities of PLA/GF composite.

Improvement in Injection Molding Quality Performance with Innovative Cyclone Mixers Used in Polypropylene with Spherical Silicon Dioxide Composites.

This research proposes an innovative design of a new cyclone mixer for the quality of polymer materials, and it presents a systematic optimization model of process parameters for plastic injection molding. Thermo gravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used to determine the appropriate thermal properties of processing in order to select appropriate control factors and level values for a Taguchi orthogonal array. The injection molding machine was used to make sample test pieces for tensile strength, hardness and impact strength. Significant factors were found by the signal-to-noise (S/N) ratio with an analysis of variation (ANOVA), and the single-quality optimal parameter combination was obtained. The reproducibility of the experiment was evaluated, and various quality weights were evaluated by principal components analysis (PCA). The multi-quality optimal parameter combination was found, and the comprehensive scores were compared. Finally, the process capability indices were combined with a multi-process capability analysis chart (MPCAC) to compare the process yields of cyclone mixing and screw mixing. The mechanical properties of products were evaluated to verify the performance of cyclone mixing and to provide perfect information for the injection molding quality performance of cyclone mixing and screw mixing. It was concluded that the overall quality of the cyclone mixing products is 42.72, and the total quality of the screw mixing products is 41.85. The total number of defects for the cyclone mixing is 9659 ppm, and that of the screw mixing is 10688 ppm. It can be seen that, for the overall product quality performance, cyclone mixing can be applied in the plastic injection molding process instead of screw mixing.

Automatic recognizing of vocal fold disorders from glottis images.

The laryngeal video stroboscope is an important instrument to test glottal diseases and read vocal fold images and voice quality for physician clinical diagnosis. This study is aimed to develop a medical system with functionality of automatic intelligent recognition of dynamic images. The static images of glottis opening to the largest extent and closing to the smallest extent were screened automatically using color space transformation and image preprocessing. The glottal area was also quantized. As the tongue base movements affected the position of laryngoscope and saliva would result in unclear images, this study used the gray scale adaptive entropy value to set the threshold in order to establish an elimination system. The proposed system can improve the effect of automatically captured images of glottis and achieve an accuracy rate of 96%. In addition, the glottal area and area segmentation threshold were calculated effectively. The glottis area segmentation was corrected, and the glottal area waveform pattern was drawn automatically to assist in vocal fold diagnosis. When developing the intelligent recognition system for vocal fold disorders, this study analyzed the characteristic values of four vocal fold patterns, namely, normal vocal fold, vocal fold paralysis, vocal fold polyp, and vocal fold cyst. It also used the support vector machine classifier to identify vocal fold disorders and achieved an identification accuracy rate of 98.75%. The results can serve as a very valuable reference for diagnosis.