A New Concept of Sustainable Wind Turbine Blades: Bio-Inspired Design with Engineered Adhesives.

In this paper, a new concept of extra-durable and sustainable wind turbine blades is presented. The two critical materials science challenges of the development of wind energy now are the necessity to prevent the degradation of wind turbine blades for several decades, and, on the other side, to provide a solution for the recyclability and sustainability of blades. In preliminary studies by DTU Wind, it was demonstrated that practically all typical wind turbine blade degradation mechanisms (e.g., coating detachment, buckling, spar cap/shell adhesive joint degradation, trailing edge failure, etc.) have their roots in interface degradation. The concept presented in this work includes the development of bio-inspired dual-mechanism-based interface adhesives (combining mechanical interlocking of fibers and chemical adhesion), which ensures, on the one side, extra-strong attachment during the operation time, and on the other side, possible adhesive joint separation for re-use of the blade parts. The general approach and physical mechanisms of adhesive strengthening and separation are described.

Double-spiral: a bioinspired pre-programmable compliant joint with multiple degrees of freedom.

Geometry and material are two key factors that determine the functionality of mechanical elements under a specific boundary condition. Optimum combinations of these factors fulfil desired mechanical behaviour. By exploring biological systems, we find widespread spiral-shaped mechanical elements with various combinations of geometries and material properties functioning under different boundary conditions and load cases. Although these spirals work towards a wide range of goals, some of them are used as nature's solution to compactify highly extensible prolonged structures. Characterizing the principles underlying the functionality of these structures, here we profited from the coiling-uncoiling behaviour and easy adjustability of logarithmic spirals to design a pre-programmable compliant joint. Using the finite-element method, we developed a simple model of the joint and investigated the influence of design variables on its geometry and mechanical behaviour. Our results show that the design variables give us a great possibility to tune the response of the joint and reach a high level of passive control on its behaviour. Using 3D printing and mechanical testing, we replicated the numerical simulations and illustrated the application of the joint in practice. The simplicity, pre-programmability and predictable response of our double-spiral design suggest that it provides an efficient solution for a wide range of engineering applications, such as articulated robotic systems and modular metamaterials.

Material heterogeneity of male genitalia reduces genital damage in a bushcricket during sperm removal behaviour.

Sperm removal behaviour (SRB) is known in many animals, and male genital structures are often involved in the SRB, e.g. rubbing female genitalia vigorously. However, it remains unclear how those male genital structures function properly without severe genital damage during SRB. In the present study, we focused on the bushcricket Metaplastes ornatus and examined the biomechanics of male and female genital structures, involved in their SRB as a model case. During an initial phase of mating, males of this species thrust their subgenital plate with hook-like spurs and many microscopic spines into the female genital chamber. By moving the subgenital plate back-and-forth, males stimulate females, and this stimulation induces the ejection of sperm previously stored in females. We aimed to uncover the mechanics of the interaction between the subgenital plate and genital chamber during SRB. The genital morphology and its material composition were investigated using modern imaging and microscopy techniques. The obtained results showed a pronounced material heterogeneity in the subgenital plate and the genital chamber. The material heterogeneity was completely absent in that of a second bushcricket species, Poecilimon veluchianus, which does not exhibit SRB. Finite element simulations showed that the specific material heterogeneity can redistribute the stress in the subgenital plate of M. ornatus and, thereby, reduces stress concentration during SRB. This may explain why only a few examined males had a broken spur. We suggest that the observed structural features and material heterogeneity in M. ornatus are adaptations to their SRB.

Endocuticle sclerotisation increases the mechanical stability of cuticle.

The cuticle plays an important role in the evolutionary success of insects. Many studies on insect cuticles have reported a soft, resilin-rich endocuticle. However, a recent study indicated the presence of a sclerotised endocuticle in the weevil Pachyrhynchus sarcitis kotoensis, which contradicts former knowledge. To understand the degree of sclerotisation in the endocuticle of the weevil and its potential function, we first examined the endocuticle by microscopic and staining techniques. We next performed mechanical tests to measure the material properties of the endocuticle, and numerical simulations to predict the structural effect of the sclerotisation. Our results provide the first evidence of the existence of a sclerotised endocuticle and its remarkable function in improving the mechanical stability of the cuticle. This study highlights the finding of a high degree of sclerotisation in the stiff endocuticle of the weevil, especially the matrix surrounding the fibres. This novel case brings new understanding of cuticle properties and gives promising insights into biomaterial design.