Enhanced Electrical and Thermal Conductivities of Polymer Composites with a Segregated Network of Graphene Nanoplatelets.

Introducing a segregated network constructed through the selective localization of small amounts of fillers can be a solution to overcome the limitations of the practical use of graphene-based conductive composites due to the high cost of fillers. In this study, polypropylene composites filled with randomly dispersed GNPs and a segregated GNP network were prepared, and their conductive properties were investigated according to the formation of the segregated structure. Due to the GNP clusters induced by the segregated structure, the electrical percolation threshold was 2.9 wt% lower than that of the composite incorporating randomly dispersed GNPs. The fully interconnected GNP cluster network inside the composite contributed to achieving the thermal conductivity of 4.05 W/m∙K at 10 wt% filler content. Therefore, the introduction of a segregated filler network was suitable to simultaneously achieve excellent electrical and thermal conductivities at a low content of GNPs.

Thermal Percolation Behavior in Thermal Conductivity of Polymer Nanocomposite with Lateral Size of Graphene Nanoplatelet.

In this study, the thermal percolation behavior for the thermal conductivity of nanocomposites according to the lateral size of graphene nanoplatelets (GNPs) was studied. When the amount of GNPs reached the critical concentration, a rapid increase in thermal conductivity and thermal percolation behavior of the nanocomposites were induced by the GNP network. Interestingly, as the size of GNPs increased, higher thermal conductivity and a lower percolation threshold were observed. The in-plane thermal conductivity of the nanocomposite containing 30 wt.% M25 GNP (the largest size) was 8.094 W/m·K, and it was improved by 1518.8% compared to the polymer matrix. These experimentally obtained thermal conductivity results for below and above the critical content were theoretically explained by applying Nan's model and the percolation model, respectively, in relation to the GNP size. The thermal percolation behavior according to the GNP size identified in this study can provide insight into the design of nanocomposite materials with excellent heat dissipation properties.

Enhanced Tensile Properties of Multi-Walled Carbon Nanotubes Filled Polyamide 6 Composites Based on Interface Modification and Reactive Extrusion.

To induce uniform dispersion and excellent interfacial properties, we adopted a strategy of combining both polyamide 6 (PA6) grafting for multi-walled carbon nanotubes (MWCNTs) and reactive extrusion of PA6 matrix, based on anionic ring-opening polymerization of ε-caprolactam (CL). Compared to -COOH and -NCO treatments of MWCNTs, enhanced MWCNT dispersion and tensile properties of the composites were achieved using the applied strategy, and the tensile strength and modulus of the PA6-grafted MWCNT-filled PA6 composites were 5.3% and 20.5% higher than those of the purified MWCNT-filled PA6 composites, respectively. In addition, they were almost similar to the theoretical ones calculated by the modified Mori-Tanaka method (MTM) assuming a perfect interface, indicating that the tensile properties of MWCNT-filled PA6 composites can be optimized by PA6 grafting and reactive extrusion based on the anionic ring-opening polymerization of CL due to uniform MWCNT dispersion and excellent interfacial property.

Electrically and Thermally Conductive Carbon Fibre Fabric Reinforced Polymer Composites Based on Nanocarbons and an In-situ Polymerizable Cyclic Oligoester.

There is growing interest in carbon fibre fabric reinforced polymer (CFRP) composites based on a thermoplastic matrix, which is easy to rapidly produce, repair or recycle. To expand the applications of thermoplastic CFRP composites, we propose a process for fabricating conductive CFRP composites with improved electrical and thermal conductivities using an in-situ polymerizable and thermoplastic cyclic butylene terephthalate oligomer matrix, which can induce good impregnation of carbon fibres and a high dispersion of nanocarbon fillers. Under optimal processing conditions, the surface resistivity below the order of 10+10 Ω/sq, which can enable electrostatic powder painting application for automotive outer panels, can be induced with a low nanofiller content of 1 wt%. Furthermore, CFRP composites containing 20 wt% graphene nanoplatelets (GNPs) were found to exhibit an excellent thermal conductivity of 13.7 W/m·K. Incorporating multi-walled carbon nanotubes into CFRP composites is more advantageous for improving electrical conductivity, whereas incorporating GNPs is more beneficial for enhancing thermal conductivity. It is possible to fabricate the developed thermoplastic CFRP composites within 2 min. The proposed composites have sufficient potential for use in automotive outer panels, engine blocks and other mechanical components that require conductive characteristics.