Synthesis of metakaolin-based geopolymer foamed materials using municipal solid waste incineration fly ash as a foaming agent.

The existence of metallic aluminum in municipal solid waste incineration fly ash (MSWIFA) makes it challenging to recycle MSWIFA into cement materials because expansion occurs in the resultant matrices. Geopolymer-foamed materials (GFMs) are gaining attention in the field of porous materials due to their high-temperature stability, low thermal conductivity and low CO2 emission. This work aimed to utilize MSWIFA as a foaming agent to synthesize GFMs. The physical properties, pore structure, compressive strength and thermal conductivity were analyzed to assess different GFMs which were synthesized with various MSWIFA and stabilizing agent dosages. X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analysis were conducted to characterize the phase transformation of the GFMs. Results showed that when MSWIFA content was increased from 20 to 50%, the porosity of GFMs increased from 63.5 to 73.7%, and bulk density decreased from 890 to 690 kg/m3. The addition of stabilizing agent could trap the foam, refine the cell size, and homogenize the cell size range. With the stabilizing agent increase from 0 to 4%, the porosity increased from 69.9 to 76.8%, and the bulk density decreased from 800 to 620 kg/m3. The thermal conductivity decreased with increasing MSWIFA from 20 to 50%, and stabilizing agent dosage from 0 to 4%. Compared with the collected data from references, a higher compressive strength can be obtained at the same level of thermal conductivity for GFMs synthesized with MSWIFA as a foaming agent. Additionally, the foaming effect of MSWIFA results from the H2 release. The addition of MSWIFA changed both the crystal phase and gel composition, whereas the stabilizing agent dosage had little impact on the phase composition.

Detecting of the Longitudinal Grouting Quality in Prestressed Curved Tendon Duct Using Piezoceramic Transducers.

To understand the characteristics of longitudinal grouting quality, this paper developed a stress wave-based active sensing method using piezoceramic transducers to detect longitudinal grouting quality of the prestressed curved tendon ducts. There were four lead zirconate titanate (PZT) transducers installed in the same longitudinal plane. One of them, mounted on the bottom of the curved tendon duct, was called as an actuator for generating stress waves. The other three, pasted on the top of the curved tendon duct, were called as sensors for detecting the wave responses. The experimental process was divided into five states during the grouting, which included 0%, 50%, 75%, 90%, and 100% grouting. The voltage signals, power spectral density (PSD) energy and wavelet packet energy were adopted in this research. Experimental results showed that all the amplitudes of the above analysis indicators were small before the grouting reached 90%. Only when the grouting degree reached the 100% grouting, these parameters increased significantly. The results of different longitudinal PZT sensors were mainly determined by the distance from the generator, the position of grouting holes, and the fluidity of grouting materials. These results showed the longitudinal grouting quality can be effectively evaluated by analyzing the difference between the signals received by the PZT transducers in the curved tendon duct. The devised method has certain application value in detecting the longitudinal grouting quality of prestressed curved tendon duct.

Crack Detection of FRP-Reinforced Concrete Beam Using Embedded Piezoceramic Smart Aggregates.

In this paper, the authors present a stress wave-based active sensing method to detect the crack in FRP-reinforced concrete beams. The embedded smart aggregates (SAs), which utilize Lead Zirconate Titanate (PZT) as transducers, are employed in this research to generate and sense the stress wave. Three specimens are involved in the experimental program and each is made of concrete, longitudinal distributed reinforcement, steel stirrups, main bar (FRP bar or steel bar), and four SAs. A pair of SAs installed on the lower part of the main bar and the other pair of SAs mounted on the upper part of main bar are utilized to monitor the crack occurrence and development in the three test specimens. The signals received by the SA sensors are analyzed in both time domain and frequency domain. The wavelet packet energy is used to extract damage features. The applied load-vertical displacement curves of mid-span in the specimen are obtained. Experimental results show the test specimens experience crushing failure when the concrete compression exceeds its compressive strength. Increasing the contact area between FRP bar and concrete can effectively improve the cracking load of the FRP-reinforced concrete beam and reduce the cracking speed and depth of FRP-reinforced concrete beam; on the other hand, increasing the elastic modulus of the main bar can slow down the crack development of concrete on the upper side of the main bar and decrease the displacement of reinforced concrete beam during the loading test process. The research results show that the developed piezoceramic-based active sensing method, though low-cost, can monitor the crack-induced damage and estimate the process of damage degree in real-time, and has potentials to provide an early warning of crack occurrence and development for FRP-reinforced concrete beams.

Monitoring Fatigue Damage of Modular Bridge Expansion Joints Using Piezoceramic Transducers.

Modular bridge expansion joints (MBEJs) are commonly used in bridges and are often subjected to fatigue damages, which necessitate fatigue monitoring of MBEJs to ensure the reliable operation of the bridges. In this paper, a stress wave based active sensing approach using piezoceramic transducers is developed to monitor the fatigue damage of MBEJ. A MBEJ involves mainly center beam, edge beam, support bar, support box, sliding bearing, sliding spring, elastomeric strip seal, full-penetration weld and reinforcing plate. In practice, for a MBEJ, the part that is most prone to fatigue damage is the full-penetration weld between the center beam and the support bar. In this paper, a specimen, which is the full-scale center-beam/support-bar (CB/SB) assembly, was designed and fabricated to facilitate the experimental study. The assembly mainly includes center beam, support bar, reinforcing plate, and full-penetration weld. The lead zirconate titanate (PZT) transducer bonded on the support bar was used as the actuator and the PZT transducer mounted on the center beam was as the sensor. Dial indicators were utilized to measure the vertical displacement of the center beam. Two series of tests, including static test, and fatigue test, were performed on the specimen in an alternating fashion. Based on the number of cyclic loading, the experiment was divided into six different stages: 0th cycle (the healthy state), 0.8 million cycles, 1.6 million cycles, 2.4 million cycles, 3.2 million cycles, and 4 million cycles. The signals received by the PZT sensor were analyzed with the help of wavelet packet analysis. In addition, the structure stiffness also was considered as a comparative approach in this paper. Experimental results show that during the fatigue test, the structure stiffness decreases with the number of cycle loading. However, the method can only obtain the fatigue damage impact on the entire structure, and cannot determine the fatigue damage degree of a certain weld. On the other hand, the proposed method can accurately monitor the fatigue damage degree of full-penetration welds. The research results show that the developed piezoceramic enabled active sensing approach can monitor and estimate the fatigue damage in MBEJ in real-time.

Finite Element Analysis of Grouting Compactness Monitoring in a Post-Tensioning Tendon Duct Using Piezoceramic Transducers.

With the development of the post-tensioning technique, prestressed concrete structures have been widely used in civil engineering. To ensure the long-term effectiveness of the prestressed tendon, the grouting quality of the tendon duct is one of the important factors. However, it is still a challenge to monitor the grouting quality of post-tensioning tendon ducts, due to the invisibility of the grouting. The authors' previous work proposed a real-time method that employed a stress wave-based active sensing approach with piezoceramic transducers to monitor the grouting compactness of a Post-Tensioning Tendon Duct (PTTD). To further understand the piezoceramic induced stress wave propagation in the PTTD with different grouting levels, this paper develops a two-dimensional finite element model for monitoring the grouting compactness of the tendon duct with a piezoceramic transducer. A smart aggregate (SA) developed to utilize one Lead Zirconate Titanate (PZT) transducer with marble protection is installed in the center location of the tendon duct as an actuator. Two PZT patches are bonded on the bottom and top surface of the tendon duct as the sensors. The analysis results show that the finite element analysis results are in good agreement with the experimental results, which demonstrates that the finite element analysis is feasible and reliable. For the top half of the specimen, not much stress wave could be detected before the full grouting level, except for negligible signals that may propagate through the walls of the tendon duct. When the tendon duct grouting is at 100%, the stress wave propagates to the top of the specimen, and the displacements are symmetric in both left-right and top-bottom directions before the stress waves reach the boundary. The proposed two-dimensional finite element model has the potential to be implemented to simulate the stress wave propagation principle for monitoring grouting compaction of the post-tensioning tendon duct.

Monitoring of Grouting Compactness in a Post-Tensioning Tendon Duct Using Piezoceramic Transducers.

A post-tensioning tendon duct filled with grout can effectively prevent corrosion of the reinforcement, maintain bonding behavior between the reinforcement and concrete, and enhance the load bearing capacity of concrete structures. In practice, grouting of the post-tensioning tendon ducts always causes quality problems, which may reduce structural integrity and service life, and even cause accidents. However, monitoring of the grouting compactness is still a challenge due to the invisibility of the grout in the duct during the grouting process. This paper presents a stress wave-based active sensing approach using piezoceramic transducers to monitor the grouting compactness in real time. A segment of a commercial tendon duct was used as research object in this study. One lead zirconate titanate (PZT) piezoceramic transducer with marble protection, called a smart aggregate (SA), was bonded on the tendon and installed in the tendon duct. Two PZT patch sensors were mounted on the top outside surface of the duct, and one PZT patch sensor was bonded on the bottom outside surface of the tendon duct. In the active sensing approach, the SA was used as an actuator to generate a stress wave and the PZT sensors were utilized to detect the wave response. Cement or grout in the duct functions as a wave conduit, which can propagate the stress wave. If the cement or grout is not fully filled in the tendon duct, the top PZT sensors cannot receive much stress wave energy. The experimental procedures simulated four stages during the grout pouring process, which includes empty status, half grouting, 90% grouting, and full grouting of the duct. Experimental results show that the bottom PZT sensor can detect the signal when the grout level increases towards 50%, when a conduit between the SA and PZT sensor is formed. The top PZT sensors cannot receive any signal until the grout process is completely finished. The wavelet packet-based energy analysis was adopted in this research to compute the total signal energy received by PZT sensors. Experimental results show that the energy levels of the PZT sensors can reflect the degree of grouting compactness in the duct. The proposed method has the potential to be implemented to monitor the tendon duct grouting compactness of the reinforced concrete structures with post tensioning.