RESUMO
Surfaces patterned with alternating (binary) superhydrophobic-superhydrophilic regions can be found naturally, offering a bio-inspired template for efficient fluid collection and management technologies. We describe a simple wet-processing, thermal treatment method to produce such patterns, starting with inherently superhydrophobic polysilsesquioxane-silica composite coatings prepared by spray casting nanoparticle dispersions. Such coatings become superhydrophilic after localized thermal treatment by means of laser irradiation or open-air flame exposure. When laser processed, the films are patternable down to â¼100 µm scales. The dispersions consist of hydrophobic fumed silica (HFS) and methylsilsesquioxane resin, which are dispersed in isopropanol and deposited onto various substrates (glass, quartz, aluminum, copper, and stainless steel). The coatings are characterized by advancing, receding, and sessile contact angle measurements before and after thermal treatment to delineate the effects of HFS filler concentration and thermal treatment on coating wettability. SEM, XPS and TGA measurements reveal the effects of thermal treatment on surface chemistry and texture. The thermally induced wettability shift from superhydrophobic to superhydrophilic is interpreted with the Cassie-Baxter wetting theory. Several micropatterned wettability surfaces demonstrate potential in pool boiling heat transfer enhancement, capillarity-driven liquid transport in open surface-tension-confined channels (e.g., lab-on-a-chip), and select surface coating applications relying on wettability gradients. Advantages of the present approach include the inherent stability and inertness of the organosilane-based coatings, which can be applied on many types of surfaces (glass, metals, etc.) with ease. The present method is also scalable to large areas, thus being attractive for industrial coating applications.
RESUMO
Super-repellent nanostructured composite coatings applied over large areas by spray and subsequent thermal treatment are reported. Solution blending of poly(vinylidene fluoride) and poly(ethyl 2-cyanoacrylate) is implemented to formulate filler particle dispersions used to apply these coatings. The wettability of these coatings is manipulated using hydrophobic poly(tetrafluoroethylene) and hydrophilic zinc oxide particle fillers or their combination. The resulting coatings feature contact angles up to 164 degrees for water and 154 degrees for a water and isopropyl alcohol mixture (9:1 weight ratio; surface tension approximately 40 mN/m). A self-cleaning ability is revealed by droplet roll-off angles below 10 degrees . The results show that the fillers affect the coating surface energy and surface roughness, in turn influencing the wettability of the coatings.
