Impact of Boron Carbide Particles and Weight Percentage on the Mechanical and Wear Characterization of Al2011 Alloy Metal Composites.

Micron-sized B4C addition to the Al2011 alloy was investigated for its impact on mechanical and wear performance. The stir-casting method was used to manufacture the Al2011 alloy metal matrix composites reinforced with varying percentages of B4C particulates (2, 4, and 6). The microstructural, mechanical, and wear properties of the synthesized composites were tested. scanning electronic microscope (SEM) microscopy and XRD patterns were used to characterize the microstructure of the samples that were obtained. The XRD patterns confirmed the presence of B4C particles. The addition of B4C reinforcement increased the metal composite's hardness, tensile strength, and compressive strength. Incorporating the reinforcement resulted in a decrease in elongation for the Al2011 alloy composite. The wear behavior of the prepared samples was examined under various load and speed conditions. In terms of wear resistance, the microcomposites were far superior. SEM observations of the Al2011-B4C composites revealed numerous fracture and wear mechanisms.

Impact of Bonding Temperature on Microstructure, Mechanical, and Fracture Behaviors of TLP Bonded Joints of Al2219 with a Cu Interlayer.

The present study aims at producing transient liquid phase (TLP) bonded Al2219 joints with pure Cu (copper) as an interlayer. The TLP bonding is carried out at the bonding temperatures in the range of 480 to 520 °C while keeping the bonding pressure (2 MPa) and time (30 min.) constant. Reaction layers are formed at the Al-Cu interface with a significant increase in diffusion depth with the increase in the bonding temperature. The microstructural investigations are carried out using scanning electron microscopy and energy-dispersive spectroscopy. X-ray diffraction study confirms the formation of CuAl2, CuAl, and Cu9Al4 intermetallic compounds across the interface of the bonded specimens. An increase in microhardness is observed across the bonding zone with the increase in the bonding temperature, and a maximum hardness value of 723 Hv is obtained on the diffusion zone of the specimen bonded at 520 °C. Furthermore, the fractography study of the bonded specimens is carried out, and a maximum shear strength of 18.75 MPa is observed on the joints produced at 520 °C.