Enhanced Microstructure and Wear Resistance of Ti-6Al-4V Alloy with Vanadium Carbide Coating via Directed Energy Deposition.

Ti-6Al-4V alloys are known for their suboptimal tribological properties and are often challenged by durability issues under severe wear conditions. This study was conducted to enhance the alloy's wear resistance by forming a hardened surface layer. Utilizing directed energy deposition (DED) additive manufacturing with a diode laser, vanadium carbide particles were successfully integrated onto a Ti-6Al-4V substrate. This approach deviates from traditional surface enhancement techniques like surface hardening and cladding, as it employs DED additive manufacturing under parameters akin to those used in standard Ti-6Al-4V production. The formed vanadium carbide layer achieved a remarkable thickness of over 400 µm and a Vickers hardness surpassing 1500 HV. Pin-on-disk test results further corroborated the enhanced surface wear properties of the Ti-6Al-4V alloy following the additive-manufacturing process. These findings suggest that employing vanadium carbide additive manufacturing, under conditions similar to the conventional DED process with a diode laser, significantly improves the surface wear properties of Ti-6Al-4V in metal 3D-printing applications.

Interlayer Tailoring of Ti-6Al-4V and 17-4PH Stainless Steel Joint by Tungsten Inert Gas Welding.

The development of robust and efficient methods for constructing and joining complex metal specimens with high bonding quality and durability is of paramount importance for various industries, e.g., aerospace, deep space, and automobiles. This study investigated the fabrication and characterization of two types of multilayered specimens prepared by tungsten inert gas (TIG) welding: Ti-6Al-4V/V/Cu/Monel400/17-4PH (Specimen 1) and Ti-6Al-4V/Nb/Ni-Ti/Ni-Cr/17-4PH (Specimen 2). The specimens were fabricated by depositing individual layers of each material onto a Ti-6Al-4V base plate, and subsequently welding them to the 17-4PH steel. The specimens exhibited an effective internal bonding without any cracks, accompanied by a high tensile strength, with Specimen 1 exhibiting a significantly higher tensile strength than Specimen 2. However, the substantial interlayer penetration of Fe and Ni in the Cu and Monel layers of Specimen 1 and the diffusion of Ti along the Nb and Ni-Ti layers in Specimen 2 resulted in a nonuniform elemental distribution, raising concerns about the lamination quality. This study successfully achieved elemental separation of Fe/Ti and V/Fe, which is vital for preventing the formation of detrimental intermetallic compounds, particularly in the fabrication of complex multilayered specimens, representing the prime novelty of this work. Our study highlights the potential of TIG welding for the fabrication of complex specimens with high bonding quality and durability.

Effects of molybdenum on hot deformation behavior and microstructural evolution of Fe40Mn40Co10Cr10C0.5 high entropy alloys.

The remarkable properties of high-entropy alloys (HEAs) have resulted in their increased research interest and prompted the use of various strategies to enhance their mechanical properties. In this study, the effects of Mo on the hot compressive deformation behavior of carbon-containing FeMn40Co10Cr10 HEAs in the temperature range of 800-1000°C and strain rate of 0.001-0.1 s-1 was investigated. The microstructural evolutilon and phase structure were characterized by X-ray diffraction and electron backscattered diffraction. The effects of strain, strain rate, and deformation temperature on the thermally activated deformation restoration process of the Fe39.5Mn40Co10Cr10C0.5 and Fe38.3Mn40Co10Cr10C0.5Mo1.7 HEAs during hot compression were represented by the Zener-Hollomon parameter. Dynamic recrystallization was initiated at 800°C with the strain rate of 0.001-0.1 s-1. The precipitation of the M23C6 carbide along the grain boundaries and within the matrix exerted a strong pinning effect on the grain/subgrain boundaries and promoted dynamic recrystallization through the particle-stimulated nucleation of recrystallization. Moreover, the addition of Mo to the Fe39.5Mn40Co10Cr10C0.5 HEA changed the dynamic recrystallization mechanism by reducing the stacking fault energy and enhancing the reverse f c c ↔ h c p phase transformation. The heterogeneous microstructure composed of ultrafine, fine, and larger grains in the Fe38.3Mn40Co10Cr10C0.5Mo1.7 HEA could be obtained by the nucleation of new recrystallized grains at large deformed grain boundaries adjacent to the first necklace structures and shear bands.

Dissimilar Materials Welding with a Standoff-Free Vaporizing Foil Actuator between TRIP 1180 Steel Sheets and AA5052 Alloy.

This paper mainly demonstrates an advanced type of the vaporizing foil actuator welding (VFAW) process between GPa-grade steel (TRIP1180) and aluminum alloy (AA5052-H32) without applying standoff. To secure a flying distance during the VFAW process, the preformed target sheet shaped like a circular indentation has been utilized. It is necessary to optimize process parameters integrated with geometrical design of the preform since the welding strength can be decreased beyond the optimum input energy in the standoff-free VFAW process. The welded surface was evaluated by SEM-EDS, XRD, EBDS, and TEM to analyze the welding mechanism and composition at the welding interface. The diffusion zone including the AlFe3 phase was observed at the welded interface which has high grain density due to the high-speed impact by increasing the welding strength, which leads to the perfect welding between the dissimilar materials.

Effects of microstructure and deformation conditions on the hot formability of Ni-Ti-Hf shape memory alloys.

Ingots of Ni-Ti-Hf shape memory alloys were prepared by vacuum arc re-melting. Isothermal hot compression tests were conducted at temperatures ranging from 700 to 1000 degrees C and at strain rates from 10(-2) s(-1) to 1.0 s(-1). A decrease in the Ni content below 50.2 at.% significantly deteriorated the hot workability due to the formation of a brittle second phase. Also, the low Ni content alloy showed poor workability when the temperature exceeded 900 degrees C. Additional compression tests were conducted under various conditions to clarify the effects of the chemical composition, solidification anisotropy, and the strain rate.

Characterization of oxide nanoparticles in Al-free and Al-containing oxide dispersion strengthened ferritic steels.

Oxide nanoparticles in oxide dispersion strengthened (ODS) ferritic steels with and without Al have been characterized by transmission electron microscopy. It is confirmed that most of the complex oxide particles consist of Y2TiO5 for 18Cr-ODS steel and YAlO3 or YAl5O12 for 18Cr5Al-ODS steel, respectivley. The addition of 5% Al in 18Cr-ODS steel leads to the formation of larger oxide particles and the reduction in their number density. For 18Cr-ODS steel, 87% of the oxide particles are coherent. The misfit strain of the coherent particles and a few semi-coherent particles is about 0.034 and 0.056, respectively. For 18Cr5Al-ODS steel, 75% of the oxide particles are semi-coherent, of which the misfit strain is 0.091 and 0.125, respectively. These results suggest that for the Al-containing ODS steel the Al addition accelerates the formation of semi-coherent oxide particles and its larger coherent and semi-coherent particles result in the larger misfit strain between the oxide particle and alloy matrix, indicating that the coherence of oxide nanoparticles in ODS steels is size-dependent.