Magnetic torsional actuation of carbon nanotube yarn artificial muscle.

Magnetically driven torsional actuation of a multiwalled carbon nanotube (MWNT) yarn was realized by first biscrolling NdFeB magnetic particles into helical yarn corridors to make a magnetic MWNT yarn. The actuating device comprised a pristineMWNT yarn that was connected to the magnetic MWNT yarn, with a paddle attached between these yarns. The application of a magnetic field reversibly drove torsional actuation of up to 80° within ∼0.67 seconds. This magnetic actuator was remotely powered, and its actuation stroke was the same when the muscle array was at 20 °C and at -100 °C.

Knitted Carbon-Nanotube-Sheath/Spandex-Core Elastomeric Yarns for Artificial Muscles and Strain Sensing.

Highly stretchable, actuatable, electrically conductive knitted textiles based on Spandex (SPX)/CNT (carbon nanotube) composite yarns were prepared by an integrated knitting procedure. SPX filaments were continuously wrapped with CNT aerogel sheets and supplied directly to an interlocking circular knitting machine to form three-dimensional electrically conductive and stretchable textiles. By adjusting the SPX/CNT feed ratio, the fabric electrical conductivities could be tailored in the range of 870 to 7092 S/m. The electrical conductivity depended on tensile strain, with a linear and largely hysteresis-free resistance change occurring on loading and unloading between 0% and 80% strain. Electrothermal heating of the stretched fabric caused large tensile contractions of up to 33% and generated a gravimetric mechanical work capacity during contraction of up to 0.64 kJ/kg and a maximum specific power output of 1.28 kW/kg, which far exceeds that of mammalian skeletal muscle. The knitted textile provides the combination of strain sensing and the ability to control dimensions required for smart clothing that simultaneously monitors the wearer's movements and adjusts the garment fit or exerts forces or pressures on the wearer, according to needs. The developed processing method is scalable for the fabrication of industrial quantities of strain sensing and actuating smart textiles.

Nanotube aerogel sheet flutter for actuation, power generation, and infrasound detection.

Electromagnetic induction (EMI) is a mechanism of classical physics that can be utilized to convert mechanical energy to electrical energy or electrical to mechanical energy. This mechanism has not been exploited fully because of lack of a material with a sufficiently low force constant. We here show that carbon nanotube (CNT) aerogel sheets can exploit EMI to provide mechanical actuation at very low applied voltages, to harvest mechanical energy from small air pressure fluctuations, and to detect infrasound at inaudible frequencies below 20 Hz. Using conformal deposition of 100 nm thick aluminum coatings on the nanotubes in the sheets, mechanical actuation can be obtained by applying millivolts, as compared with the thousand volts needed to achieve giant-stroke electrostatic actuation of carbon nanotube aerogel sheets. Device simplicity and performance suggest possible applications as an energy harvester of low energy air fluctuations and as a sensor for infrasound frequencies.

High-power biofuel cell textiles from woven biscrolled carbon nanotube yarns.

Biofuel cells that generate electricity from glucose in blood are promising for powering implantable biomedical devices. Immobilizing interconnected enzyme and redox mediator in a highly conducting, porous electrode maximizes their interaction with the electrolyte and minimizes diffusion distances for fuel and oxidant, thereby enhancing power density. Here we report that our separator-free carbon nanotube yarn biofuel cells provide an open-circuit voltage of 0.70 V, and a maximum areal power density of 2.18 mW cm(-2) that is three times higher than for previous carbon nanotube yarn biofuel cells. Biofuel cell operation in human serum provides high areal power output, as well as markedly increased lifetime (83% remained after 24 h), compared with previous unprotected biofuel cells. Our biscrolled yarn biofuel cells are woven into textiles having the mechanical robustness needed for implantation for glucose energy harvesting.

Artificial muscles from fishing line and sewing thread.

The high cost of powerful, large-stroke, high-stress artificial muscles has combined with performance limitations such as low cycle life, hysteresis, and low efficiency to restrict applications. We demonstrated that inexpensive high-strength polymer fibers used for fishing line and sewing thread can be easily transformed by twist insertion to provide fast, scalable, nonhysteretic, long-life tensile and torsional muscles. Extreme twisting produces coiled muscles that can contract by 49%, lift loads over 100 times heavier than can human muscle of the same length and weight, and generate 5.3 kilowatts of mechanical work per kilogram of muscle weight, similar to that produced by a jet engine. Woven textiles that change porosity in response to temperature and actuating window shutters that could help conserve energy were also demonstrated. Large-stroke tensile actuation was theoretically and experimentally shown to result from torsional actuation.

Ultrafast charge and discharge biscrolled yarn supercapacitors for textiles and microdevices.

Flexible, wearable, implantable and easily reconfigurable supercapacitors delivering high energy and power densities are needed for electronic devices. Here we demonstrate weavable, sewable, knottable and braidable yarns that function as high performance electrodes of redox supercapacitors. A novel technology, gradient biscrolling, provides fast-ion-transport yarn in which hundreds of layers of conducting-polymer-infiltrated carbon nanotube sheet are scrolled into ~20 µm diameter yarn. Plying the biscrolled yarn with a metal wire current collector increases power generation capabilities. The volumetric capacitance is high (up to ~179 F cm(-3)) and the discharge current of the plied yarn supercapacitor linearly increases with voltage scan rate up to ~80 V s(-1) and ~20 V s(-1) for liquid and solid electrolytes, respectively. The exceptionally high energy and power densities for the complete supercapacitor, and high cycle life that little depends on winding or sewing (92%, 99% after 10,000 cycles, respectively) are important for the applications in electronic textiles.

Electrically, chemically, and photonically powered torsional and tensile actuation of hybrid carbon nanotube yarn muscles.

Artificial muscles are of practical interest, but few types have been commercially exploited. Typical problems include slow response, low strain and force generation, short cycle life, use of electrolytes, and low energy efficiency. We have designed guest-filled, twist-spun carbon nanotube yarns as electrolyte-free muscles that provide fast, high-force, large-stroke torsional and tensile actuation. More than a million torsional and tensile actuation cycles are demonstrated, wherein a muscle spins a rotor at an average 11,500 revolutions/minute or delivers 3% tensile contraction at 1200 cycles/minute. Electrical, chemical, or photonic excitation of hybrid yarns changes guest dimensions and generates torsional rotation and contraction of the yarn host. Demonstrations include torsional motors, contractile muscles, and sensors that capture the energy of the sensing process to mechanically actuate.

Fibers of reduced graphene oxide nanoribbons.

Reduced graphene oxide nanoribbon fibers were fabricated by using an electrophoretic self-assembly method without the use of any polymer or surfactant. We report electrical and field emission properties of the fibers as a function of reduction degree. In particular, the thermally annealed fiber showed superior field emission performance with a low potential for field emission (0.7 V µm(-1)) and a giant field emission current density (400 A cm(-2)). Moreover, the fiber maintains a high current level of 300 A cm(-2) corresponding to 1 mA during long-term operation.

Synergistic toughening of composite fibres by self-alignment of reduced graphene oxide and carbon nanotubes.

The extraordinary properties of graphene and carbon nanotubes motivate the development of methods for their use in producing continuous, strong, tough fibres. Previous work has shown that the toughness of the carbon nanotube-reinforced polymer fibres exceeds that of previously known materials. Here we show that further increased toughness results from combining carbon nanotubes and reduced graphene oxide flakes in solution-spun polymer fibres. The gravimetric toughness approaches 1,000 J g(-1), far exceeding spider dragline silk (165 J g(-1)) and Kevlar (78 J g(-1)). This toughness enhancement is consistent with the observed formation of an interconnected network of partially aligned reduced graphene oxide flakes and carbon nanotubes during solution spinning, which act to deflect cracks and allow energy-consuming polymer deformation. Toughness is sensitive to the volume ratio of the reduced graphene oxide flakes to the carbon nanotubes in the spinning solution and the degree of graphene oxidation. The hybrid fibres were sewable and weavable, and could be shaped into high-modulus helical springs.

Hybrid nanomembranes for high power and high energy density supercapacitors and their yarn application.

We report mechanically robust, electrically conductive, free-standing, and transparent hybrid nanomembranes made of densified carbon nanotube sheets that were coated with poly(3,4-ethylenedioxythiophene) using vapor phase polymerization and their performance as supercapacitors. The hybrid nanomembranes with thickness of ~66 nm and low areal density of ~15 µg/cm(2)exhibited high mechanical strength and modulus of 135 MPa and 12.6 GPa, respectively. They also had remarkable shape recovery ability in liquid and at the liquid/air interface unlike previous carbon nanotube sheets. The hybrid nanomembrane attached on a current collector had volumetric capacitance of ~40 F/cm(3) at 100 V s(-1) (~40 and ~80 times larger than that of onion-like carbon measured at 100 V s(-1) and activated carbon measured at 20 V s(-1), respectively), and it showed rectangular shapes of cyclic voltammograms up to ~5 V s(-1). High mechanical strength and flexibility of the hybrid nanomembrane enabled twisting it into microsupercapacitor yarns with diameters of ~30 µm. The yarn supercapacitor showed stable cycling performance without a metal current collector, and its capacitance decrease was only ~6% after 5000 cycles. Volumetric energy and power density of the hybrid nanomembrane was ~70 mWh cm(-3) and ~7910 W cm(-3), and the yarn possessed the energy and power density of ~47 mWh cm(-3) and ~538 W cm(-3).

Preparation and characterization of hybrid conducting polymer-carbon nanotube yarn.

Hybrid polypyrrole (PPy)-multi walled carbon nanotube (MWNT) yarns were obtained by chemical and electrochemical polymerization of pyrrole on the surface and within the porous interior of twisted MWNT yarns. The material was characterized by scanning electron microscopy, electrochemical, mechanical and electrical measurements. It was found that the hybrid PPy-MWNT yarns possessed significantly higher mechanical strength (over 740 MPa) and Young's modulus (over 54 GPa) than the pristine MWNT yarn. The hybrid yarns also exhibited substantially higher electrical conductivity (over 235 S cm(-1)) and their specific capacitance was found to be in excess of 60 F g(-1). Measurements of temperature dependence of electrical conductivity revealed semiconducting behaviour, with a large increase of band gap near 100 K. The collected low temperature data are in good agreement with a three-dimensional variable range hopping model (3D-VRH). The improved durability of the yarns is important for electrical applications. The composite yarns can be produced in commercial quantities and used for applications where the electrical conductivity and good mechanical properties are of primary importance.

Torsional carbon nanotube artificial muscles.

Rotary motors of conventional design can be rather complex and are therefore difficult to miniaturize; previous carbon nanotube artificial muscles provide contraction and bending, but not rotation. We show that an electrolyte-filled twist-spun carbon nanotube yarn, much thinner than a human hair, functions as a torsional artificial muscle in a simple three-electrode electrochemical system, providing a reversible 15,000° rotation and 590 revolutions per minute. A hydrostatic actuation mechanism, as seen in muscular hydrostats in nature, explains the simultaneous occurrence of lengthwise contraction and torsional rotation during the yarn volume increase caused by electrochemical double-layer charge injection. The use of a torsional yarn muscle as a mixer for a fluidic chip is demonstrated.

Biscrolling nanotube sheets and functional guests into yarns.

Multifunctional applications of textiles have been limited by the inability to spin important materials into yarns. Generically applicable methods are demonstrated for producing weavable yarns comprising up to 95 weight percent of otherwise unspinnable particulate or nanofiber powders that remain highly functional. Scrolled 50-nanometer-thick carbon nanotube sheets confine these powders in the galleries of irregular scroll sacks whose observed complex structures are related to twist-dependent extension of Archimedean spirals, Fermat spirals, or spiral pairs into scrolls. The strength and electronic connectivity of a small weight fraction of scrolled carbon nanotube sheet enables yarn weaving, sewing, knotting, braiding, and charge collection. This technology is used to make yarns of superconductors, lithium-ion battery materials, graphene ribbons, catalytic nanofibers for fuel cells, and titanium dioxide for photocatalysis.

Giant-stroke, superelastic carbon nanotube aerogel muscles.

Improved electrically powered artificial muscles are needed for generating force, moving objects, and accomplishing work. Carbon nanotube aerogel sheets are the sole component of new artificial muscles that provide giant elongations and elongation rates of 220% and (3.7 x 10(4))% per second, respectively, at operating temperatures from 80 to 1900 kelvin. These solid-state-fabricated sheets are enthalpic rubbers having gaslike density and specific strength in one direction higher than those of steel plate. Actuation decreases nanotube aerogel density and can be permanently frozen for such device applications as transparent electrodes. Poisson's ratios reach 15, a factor of 30 higher than for conventional rubbers. These giant Poisson's ratios explain the observed opposite sign of width and length actuation and result in rare properties: negative linear compressibility and stretch densification.

Sign Change of Poisson's Ratio for Carbon Nanotube Sheets.

Most materials shrink laterally like a rubber band when stretched, so their Poisson's ratios are positive. Likewise, most materials contract in all directions when hydrostatically compressed and decrease density when stretched, so they have positive linear compressibilities. We found that the in-plane Poisson's ratio of carbon nanotube sheets (buckypaper) can be tuned from positive to negative by mixing single-walled and multiwalled nanotubes. Density-normalized sheet toughness, strength, and modulus were substantially increased by this mixing. A simple model predicts the sign and magnitude of Poisson's ratio for buckypaper from the relative ease of nanofiber bending and stretch, and explains why the Poisson's ratios of ordinary writing paper are positive and much larger. Theory also explains why the negative in-plane Poisson's ratio is associated with a large positive Poisson's ratio for the sheet thickness, and predicts that hydrostatic compression can produce biaxial sheet expansion. This tunability of Poisson's ratio can be exploited in the design of sheet-derived composites, artificial muscles, gaskets, and chemical and mechanical sensors.

Fuel-powered artificial muscles.

Artificial muscles and electric motors found in autonomous robots and prosthetic limbs are typically battery-powered, which severely restricts the duration of their performance and can necessitate long inactivity during battery recharge. To help solve these problems, we demonstrated two types of artificial muscles that convert the chemical energy of high-energy-density fuels to mechanical energy. The first type stores electrical charge and uses changes in stored charge for mechanical actuation. In contrast with electrically powered electrochemical muscles, only half of the actuator cycle is electrochemical. The second type of fuel-powered muscle provides a demonstrated actuator stroke and power density comparable to those of natural skeletal muscle and generated stresses that are over a hundred times higher.