Output-oriented analysis of the wet mechanical processing of polyolefin-rich waste for feedstock recycling.

In recent years, an increasing number of studies have revealed that plastics and their components (e.g. plasticisers) pose an environmental risk. However, it is hard to imagine how our industrialised society could do without these materials, since the fields of application are manifold. One possible approach to tackle this mounting problem is the implementation of a comprehensive and well-functioning collection and recycling system. An international comparison shows that only a small proportion of the total plastics in circulation is collected and recycled. The investigations conducted under the present research project, 'Plastic Reborn', focused on both identification and analysis of the discharge paths of polyolefin-rich waste streams, under the Austrian waste management system. Another objective was determining the utilisation potential of the output fractions of these polyolefin-rich waste streams, generated from a wet mechanical processing pilot plant. Experiments have shown that the polyolefins are successfully separated from the waste streams and that a total polyolefin potential of 429,000 t y-1 remains unexploited in the Austrian waste management system. Thus, these separated plastic fractions can make a significant contribution to the implementation of the European Circular Economy Directive. The residual fractions meet the legal and company-specific requirements for their use as solid recovered fuels in co-combustion plants.

Case study: Is the 'catch-all-plastics bin' useful in unlocking the hidden resource potential in the residual waste collection system?

Austria's performance in the collection of separated waste is adequate. However, the residual waste still contains substantial amounts of recyclable materials - for example, plastics, paper and board, glass and composite packaging. Plastics (lightweight packaging and similar non-packaging materials) are detected at an average mass content of 13% in residual waste. Despite this huge potential, only 3% of the total amount of residual waste (1,687,000 t y-1) is recycled. This implies that most of the recyclable materials contained in the residual waste are destined for thermal recovery and are lost for recycling. This pilot project, commissioned by the Land of Lower Austria, applied a holistic approach, unique in Europe, to the Lower Austrian waste management system. It aims to transfer excess quantities of plastic packaging and non-packaging recyclables from the residual waste system to the separately collected waste system by introducing a so-called 'catch-all-plastics bin'. A quantity flow model was constructed and the results showed a realistic increase in the amount of plastics collected of 33.9 wt%. This equals a calculated excess quantity of 19,638 t y-1. The increased plastics collection resulted in a positive impact on the climate footprint (CO2 equivalent) in line with the targets of EU Directive 94/62/EG (Circular Economy Package) and its Amendments. The new collection system involves only moderate additional costs.