Fully Inkjet-Printed CuO Sensor on Flexible Polymer Substrate for Alcohol Vapours and Humidity Sensing at Room Temperature.

This work focuses on an inkjet-fabricated sensor based on copper oxide nanostructured particles on polymer flexible substrate for the sensing of alcohol vapours and humidity at room temperature. Nanoparticles were prepared by a microwave-assisted solvothermal sealed vessel synthesis method. The ink composition was developed on the basis of viscosity and surface tension optimization by the addition of polymeric steric surfactant and dispersant. The printing process was optimized with the help of non-dimensional criteria. Silver nanoink was used for the printing of an interdigitated pattern on a PET substrate which was overprinted by the copper oxide ink, thus obtaining a flexible flat sensor. Material design and all fabrication steps of the sensor respected the temperature limitation given by the thermal stability of the polymer substrate. Printed layers and motifs were characterized microscopically and by resistance measurement. The effectiveness of the prepared sensor was demonstrated and studied by measuring the response to saturated vapours at room temperature. The sensing layer showed the opposite resistance response to stimuli than expected for the well-known p-type sensing mechanism of CuO sensors operated at high temperatures. In addition to vapour sorption, condensation and desorption influencing electron, proton and ionic conductivity, manifestation of another mechanism was observed and an explanation suggested in terms of the electrochemical mechanism.

Water-Based Indium Tin Oxide Nanoparticle Ink for Printed Toluene Vapours Sensor Operating at Room Temperature.

This study is focused on the development of water-based ITO nanoparticle dispersions and ink-jet fabrication methodology of an indium tin oxide (ITO) sensor for room temperature operations. Dimensionless correlations of material-tool-process variables were used to map the printing process and several interpretational frameworks were re-examined. A reduction of the problem to the Newtonian fluid approach was applied for the sake of simplicity. The ink properties as well as the properties of the deposited layers were tested for various nanoparticles loading. High-quality films were prepared and annealed at different temperatures. The best performing material composition, process parameters and post-print treatment conditions were used for preparing the testing sensor devices. Printed specimens were exposed to toluene vapours at room temperature. Good sensitivity, fast responses and recoveries were observed in ambient air although the n-type response mechanism to toluene is influenced by moisture in air and baseline drift was observed. Sensing response inversion was observed in an oxygen and moisture-free N2 atmosphere which is explained by the charge-transfer mechanism between the adsorbent and adsorbate molecules. The sensitivity of the device was slightly better and the response was stable showing no drifts in the protective atmosphere.