RESUMO
Substitution of cement clinker with suitable excess materials from other processes is an effective way to reduce CO2 emissions of cement production. Moreover, specific properties of the resulting mortar or concrete can be designed with different clinker replacement materials and their mixing ratios. In this study, bottom and fly ashes from six biomass power plants with different power scales and various flue-gas treatment strategies were admixed to mortars, whose properties (influence of water requirement and final compressive strength) were then assessed in the laboratory by following industrial standard procedures. Results reveal that fly ash from a cyclone of a medium-scale combustor burning Miscanthus straw amended with 2 wt % Ca(OH)2 (to prevent slagging during combustion) turned out to be well suited as a clinker replacement material, even boosting final compressive strength of the mortar. Wood-chip bottom ashes and fly ash from a cyclone exhibited acceptable results, whereas fly ash from electrostatic precipitators (ESPs) and baghouse filters lowered final compressive strength of the mortar when admixed. The scale of the power plant is positively correlated with final compressive strength in the case of ESPs. Cenospheres, typical fly ash particles present in cyclone ash, seem to have a positive effect on water-to-binder ratio and final compressive strength. In contrast, potassium salts, which are most abundant in ash from ESPs and baghouse filters, appear to have a negative influence on these properties. Grinding of the biomass ashes to a typical Portland cement fineness had a positive effect on mortar quality. All fly ashes had high contents of Cd, and baghouse filter ash contained As in amounts about four times the Swiss limit value for cement of 30 ppm; only bottom ash and cyclone ash from Miscanthus exhibited concentrations below respective limit values for all critical trace elements. To assess the immobilization potential of contaminating elements during the cement hardening process, blended mortars were crushed and subjected to multistep leaching, followed by subsequent analysis of the leachates by atomic absorption spectroscopy. Immobilization of Cd by the mortar was particularly effective. Our results indicate that fly ash from wood-chip combustion is most suitable as an amendment to cement when it was trapped by a cyclone rather than by the ESPs or baghouse filters.
RESUMO
Bottom and fly ash samples from six biomass power plants with different power scales and various flue gas treatment strategies were collected and analyzed in regard to their mineralogical composition, and their bulk major and trace element contents, all of which are of concern for regulations on biomass ash for further utilization. Furthermore, individual ash particles were investigated by scanning electron microscopy to characterize their physicochemical microstructures. Thermal behavior of wood-pellet ash, i.e. decomposition processes and mineral transformations during combustion, was indicated by thermogravimetric analysis and X-ray diffraction. Results reveal extensive variation of physicochemical features across the different ash types: wood-chip fly ash from electrostatic precipitators mainly consisted of water-soluble salts, whereas wood-chip fly ash from cyclones contained predominantly cenospheres (hollow spherical fly ash particles) and higher heavy metal concentrations. In addition, the fuel type and admixture had influences on ash compositions; some fuels like Miscanthus straw require a liming agent such as calcium hydroxide to be admixed to prevent fouling, which is then predominantly found in the ash. Furthermore, boiler size had an influence on fly ash composition. Cadmium concentrations were elevated in some fly ash samples at levels of concern for further utilization, whereas concentrations of troublesome Cr(VI) were below the detection limit for all investigated ash samples. Other contaminating elements such as Ni, Pb and Zn were variable but below limit values. Results clearly show that the nature of biomass ash calls for careful analyses prior to further application as, e.g., cement clinker replacement material.
