Decay Resistance of Surface Carbonized Wood.

Surface carbonization, or charring, of wood is a one-sided modification method primarily intended for protection of exterior cladding boards. The heavily degraded surface acts as a barrier layer shielding the interior from environmental stresses, and as such acts as an organic coating. To test the durability of surfaces created in this manner, unmodified, contact charred, and flame charred spruce and birch samples were exposed to the brown rot fungus Coniophora puteana and white rot fungus Trametes versicolor for a period of nine weeks. All sides of the samples except the modified surfaces were sealed to investigate the protective effect of the surface. Mass losses were greatest for unmodified references (up to 60% and 56% for birch and spruce, respectively) and smallest for contact charred samples (up to 23% and 32%). The wood below the modified surfaces showed chemical changes typical of brown rot and simultaneous white rot. The measured glucosamine content revealed fungal biomass in both the modified surface as well as the layers beneath. According to the recorded values, the fungal biomass increased below the surface and was higher for flame charred samples in comparison to contact charred ones. This is likely due to the more intact, plasticized surface and the thicker thermally modified transition zone that restricts fungal growth more effectively in contact charred samples in comparison to the porous, cracked flame charred samples. Scanning electron microscope images verified the results by revealing fungal hyphae in all inspected wood types and species.

Artificial Weathering of Contact-Charred Wood-The Effect of Modification Duration, Wood Species and Material Density.

A relevant issue with charred exteriors is the inconsistency of the result, which makes service life predictions complicated. Contact charring enables the creation of a very evenly modified surface with accurate control of temperature and modification time, but the weathering properties are questionable. This paper evaluated the effect of the modification time relative to char layer and transition zone thickness, wood species and material density in an artificial weathering test. The results revealed higher color stability in connection to longer modification time, but also an increase in the cracked surface area. Cracking was heavily dependent on the modification regime and increased with increasing char and transition zone thicknesses. Dense spruce had the highest color stability with the most severe modification regime, but char layer thickness varied more than on other wood types. Furthermore, species-dependent cracking patterns affected the final result as the small-scale flaking experienced by birch increased the washing off of char. It is likely an even higher modification temperature with a shorter modification time is needed to produce sufficient weathering resistance suitable for exterior uses.

Sorption-Related Characteristics of Surface Charred Spruce Wood.

Surface charring of wood is a one-sided thermal modification process that can be used to create a hydrophobic, durable surface to exterior claddings. Spruce (Picea abies L.) wood samples were charred with a hot plate and several time-temperature combinations while using simultaneous surface compression. Temperature profile, water sorption, cupping after water exposure and density profile were measured. Furthermore, changes in the microstructure and surface functional groups were investigated by scanning electron microscopy and photoacoustic FT-IR spectroscopy. Results show that surface charring notably improves the hydrophobicity measured by contact angle, water floating and dynamic vapour sorption. Increased holding time during charring reduced the sorption but at the same time increased the dimensional instability measured by cupping. The density profile showed a shifting density peak with more severe modification regimes, indicating a more porous surface. The PAS-FTIR showed increased aromaticity of the surface that was also present in the pyrolysis zone beneath the surface in samples modified with longer holding time. Higher modification temperature affected the sorption as well as cupping positively but it is possible similar results can be obtained with lower temperature and longer holding time.