RESUMO
The high-velocity oxy-fuel (HVOF) technique has been extensively used for the deposition of hard metal coatings. The main advantage of HVOF, compared to other thermal spray techniques, is its ability to accelerate the melted powder particles of the feedstock material to a relatively high velocity, leading to good adhesion and low porosity. To further improve the surface properties, a mechanical machining process is often needed; however, a key problem is that the high hardness of the coating makes the polishing process expensive (in terms of time and tool wear). Another approach to achieving surface modification is through interaction with a thermal source, such as a laser beam. In this research, the effects of laser scanning rate, scanning strategy, and number of loop cycles were investigated on an HVOF-coated surface. Cr3C2-25(Ni20Cr) was selected as the coating and Nd:YVO4 as the laser source. The results demonstrate the significance of the starting coating morphology and how the laser process parameters can be tuned to generate different types of modifications, ranging from polishing to texturing.
RESUMO
Ultrasound treatment of liquid aluminum alloys is known to improve mechanical properties of castings. Aluminum foundry alloys are frequently used for production of parts that undergo severe cavitation erosion phenomena during service. In this paper, the effect of the ultrasound treatment on cavitation erosion resistance of AlSi7 alloy was assessed and compared to that of conventionally cast samples. Cavitation erosion tests were performed according to ASTM G32 standard on as-cast and heat treated castings. The response of the alloy in each condition was investigated by measuring the mass loss as a function of cavitation time and by analyzing the damaged surfaces by means of optical and scanning electron microscope. It was pointed out that the ultrasound treatment increases the cavitation erosion resistance of the alloy, as a consequence of the higher chemical and microstructural homogeneity, the finer grains and primary particles and the refined structure of the eutectic induced by the treatment itself.
RESUMO
In this paper, a complete three-dimensional numerical model of mold filling and solidification of steel ingots is presented. The risk of powder entrapment and defects formation during filling is analyzed in detail, demonstrating the importance of using a comprehensive geometry, with trumpet and runner, compared to conventional simplified models. By using a case study, it was shown that the simplified model significantly underestimates the defects sources, reducing the utility of simulations in supporting mold and process design. An experimental test was also performed on an instrumented mold and the measurements were compared to the calculation results. The good agreement between calculation and trial allowed validating the simulation.
